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FullSharp · since 1991

FullSharp combined three mechanisms on one ceiling-mounted 5T rail rated 200 kg: an electric hoist for the main lift, a pneumatic cylinder for the final stroke and a hand-rotated vacuum clamp tool for orientation. One operator moves, lowers and turns each product from a single handle, so placements are consistent and products are not bumped.

This process requires moving the product along a line, lowering it to the exact height, and then rotating it for assembly. Done by hand, each placement comes out differently, products get bumped easily, and the operator tires quickly. Three separate motions slow down the line's rhythm.

FullSharp combined three mechanisms on a single ceiling-mounted 5T rail (200 kg rated): an electric hoist handles lifting and lowering, a pneumatic cylinder fine-tunes the final stroke, and a manual rotating vacuum-clamp tool handles positioning. The operator holds the handle through the entire cycle, with no need to let go and switch tools.

5T Ceiling-Mounted Rail with Electric Hoist and Manual Rotating Vacuum-Clamp Tool

The ceiling-mounted 5T rail carrying an electric hoist, pneumatic cylinder, and manual rotating vacuum-clamp tool.

Installed Equipment

  • 5T steel rail: mounted on the ceiling along the work line, rated at 200 kg for the whole system.
  • Electric hoist: handles the main lifting and lowering by push-button, with a brake to hold the load mid-stroke.
  • Pneumatic lifting cylinder: fine-tunes the final stroke smoothly so the product lands exactly in place.
  • Manual rotating vacuum-clamp tool: picks up or clamps the product, with a hand-rotated mechanism to change orientation before placement.
  • Control handle: gathers the lift, lower, grip, and release buttons in one place, so a single operator can run it.

Key Specifications

  • Rail code5T steel rail
  • Rated load200 kg
  • Lifting mechanismElectric hoist and pneumatic cylinder
  • End effectorManual rotating vacuum-clamp tool
  • Installation photos3 photos

Benefits for Your Factory

Combines three motions

Moving, lifting/lowering, and rotating all happen on one system, so there is no need to switch tools.

Lands in the right spot

The pneumatic cylinder makes the final descent slow and even, so the product does not hit the stop.

Easy on the hands all shift

The operator only guides direction, while the hoist and pneumatics handle the lifting.

Real Installation Photos

5T Ceiling-Mounted Rail with Electric Hoist and Manual Rotating Vacuum-Clamp Tool - photo 1 5T Ceiling-Mounted Rail with Electric Hoist and Manual Rotating Vacuum-Clamp Tool - photo 2

Click a photo to enlarge. Album of 2 photos taken on site.

Suitable Applications

  • Assembly stations that need to rotate products when placing them
  • Mechanical processing lines for small and medium parts
  • Feeding and unloading areas along a fixed line
  • Processes requiring accurate, repeatable positioning

Related Products and Projects

Frequently asked questions

Why add a pneumatic cylinder to an electric hoist?

The hoist does the main lifting and lowering, while the cylinder fine-tunes the last part of the stroke smoothly so the product lands exactly in place.

How is the product rotated before placement?

The vacuum clamp tool has a hand-rotated mechanism that changes the product's orientation before it is set down, with no tool change.

Can one person run the whole cycle?

Yes. Lift, lower, grip and release buttons are gathered on one handle, so moving, lowering and rotating happen on one system.

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Get Advice on an Installation for Your Factory

FullSharp surveys the work line, ceiling height, and the shape of the products to be picked up. From there, we design the tool to your requirements, lay out the rail and pneumatic lines, install the system, and run it with your operator.

Contact us for a site survey and quoteView completed projects