Iron Door Panel Lifting with a COMEUP Hoist

FullSharp installed a ceiling-mounted 5T rail rated 200 kg along a door finishing area, with a COMEUP hoist and a pneumatic vacuum suction tool for large finished iron doors. The cups grip the door panel and lift it straight up, so the paint finish is not marked by cables and one operator moves each door along the rail.

Large finished iron doors are prone to dented corners and scratched paint even when carried by two workers. Slinging cables across the door panel takes time and leaves marks on the surface.

FullSharp installed a ceiling-mounted 5T 200 kg rail running the length of the finishing area, fitted with a COMEUP hoist and a pneumatic vacuum suction tool. The tool is pressed onto the door panel, grips it, and lifts it straight up, keeping the paint finish intact as the door moves along the rail to the next position.

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors

Ceiling-mounted 5T rail with a COMEUP hoist and pneumatic suction tool lifting an iron door panel.

Equipment Installed

5T 200 kg rail: ceiling-mounted with threaded rods, with a trolley running the length of the door machining and finishing area.
COMEUP hoist: raises and lowers at the push of a button, with a brake holding the load at any stopping point.
Pneumatic vacuum suction tool: multiple suction cups grip the door panel surface, with vacuum generated from the workshop's compressed air.
Check valve and warning horn: holds vacuum if pressure drops and alerts before suction is lost.

Key Specifications

Rail load capacity200 kg
Rail type5T rail
Mounting typeCeiling-mounted
Installation photos44 photos

Benefits for the Plant

Paint finish protected

The rubber cups grip the flat door panel, leaving no cable marks or hook impressions.

Faster lifting

Eliminates the sling and unsling step for each panel, keeping the work pace more consistent.

Fewer workers needed

One operator controls the suction, lifting, and pushing of the door along the rail.

Actual Installation Photos

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 1

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 2

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 3

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5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 7

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 8

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 9

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 10

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 11

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 12

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 13

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 14

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5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 19

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5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 21

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 22

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 23

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 24

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 25

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 26

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 27

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 28

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 29

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 30

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 31

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 32

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 33

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 34

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 35

5T 200 kg Rail with COMEUP Hoist and Suction Tool for Iron Doors - photo 36

Click a photo to enlarge. This album has 36 photos taken on site.

Suitable Applications

Iron and steel door manufacturing workshops
Door painting and finishing areas
Finished door and metal sheet warehouses
Door hardware assembly lines

Related Products and Projects

Frequently asked questions

How do you lift painted steel doors without damaging them?

Rubber suction cups grip the flat door panel, so there are no cable marks or hook impressions. Slinging cables across the panel takes time and scuffs the paint.

Where does the vacuum come from?

The pneumatic tool generates vacuum from the workshop's compressed air. A check valve holds vacuum if pressure drops and a horn warns before suction is lost.

How many people are needed to move a door?

One operator controls the suction, lifting and pushing of the door along the rail, where two workers used to carry it. The work pace is also more even.

Similar projects

Installation Consulting for Your Plant

FullSharp measures the door panel size, weight, and surface condition to calculate the number of suction cups needed. Our technical team surveys the ceiling structure, then finalizes the rail run, rod mounting positions, and hoist configuration.

Contact us for a site survey and quote View completed projects

Ceiling 5T 200 kg Rail with COMEUP Hoist and Vacuum Suction Tool for Finished Iron Doors