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FullSharp · since 1991

FullSharp installed a 500 kg overhead rail along a machining area with a COMEUP 250 kg electric hoist on a trolley, for workpieces and assemblies moving between machines on a floor too crowded for a forklift to turn. The load lifts straight up and glides along the rail to the next machine, and the whole system sits overhead.

The plant needed to move workpieces and heavy assemblies between machines, but the floor was already packed with equipment, leaving no room for a forklift to turn. Operators previously had to carry loads by hand or wait for a crane, which was slow and risked hitting machines. What they needed was a lifting line running directly above the work area.

FullSharp installed a 500 kg overhead rail running along the machining area, carrying a COMEUP 250 kg electric hoist on a trolley. The load lifts straight up, then glides gently along the rail to the next machine. The entire system sits overhead, so the floor below stays untouched.

500 kg Overhead Rail with COMEUP 250 kg Electric Hoist

The 500 kg overhead rail and COMEUP 250 kg electric hoist installed in the plant's machining area.

Installed Equipment

  • 500 kg rail: an overhead rail beam suspended by threaded rods and hangers, running along the machine row, with tolerances set for smooth trolley travel.
  • COMEUP 250 kg electric hoist: push-button lifting and lowering at a steady speed, with a load-holding brake when the button is released.
  • Rail-mounted trolley: wheels run on the rail flange; a light push moves the load the entire length of the line.
  • Suspension system and rail end stops: hanger rods sized for the load, with end stops on both ends of the rail so the trolley can't run off the line.

Key Specifications

  • Rail load capacity500 kg
  • Electric hoist capacity250 kg
  • Mounting typeOverhead

Benefits for the Plant

Floor space stays intact

The entire rail and hoist system sits overhead, so the shop floor keeps its walkways and machine placement.

Lifting to the exact spot

The load travels straight along the rail to the machine that needs it, with no dragging or turning.

Single-operator use

Lift with the hoist, push by hand along the rail, no extra person needed to hold the load.

Actual Installation Photos

500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 1 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 2 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 3 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 4 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 5 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 6 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 7 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 8 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 9 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 10 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 11 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 12 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 13 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 14 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 15 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 16 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 17 500 kg Overhead Rail with COMEUP 250 kg Electric Hoist - photo 18

Click a photo to enlarge. An 18-photo album taken on site.

Suitable Applications

  • Machining shops handling heavy parts
  • Assembly areas for machine units, molds, and fixtures
  • Feeding stations for CNC machines
  • Maintenance and part-replacement areas

Related Products and Projects

Frequently asked questions

How do you move parts between machines when there is no forklift space?

Install a lifting line overhead. A rail along the machine row carries the hoist, so loads travel above the floor and do not need a turning area.

What capacities are used here?

The rail is rated for 500 kg and the COMEUP electric hoist for 250 kg. FullSharp sizes both to the real workpieces. The trolley rolls along the rail with a light push.

Why not just wait for the plant crane?

Waiting for a shared crane slows every move. A dedicated rail and hoist along the machines is always ready and reduces the risk of hitting equipment.

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Consultation for Your Plant's Installation

FullSharp surveys your plant to measure the span, clear height, and truss structure before finalizing the rail line. We calculate the hanger rod loads, select the right hoist capacity, and hand over with operating instructions. Contact FullSharp to schedule an on-site survey.

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