500 kg Overhead Rail with Clamp Tool

Loads weighing a few hundred kilograms need to travel back and forth between two fixed points in the plant. A cart gets in the way of the aisle, while a double-girder crane is overkill for the actual need.

FullSharp installed a 500 kg overhead rail along that exact path. A trolley pulls the clamping tool along the rail, so the load always travels overhead and the aisle below stays clear.

500 kg Overhead Rail with Clamping Tool

A 500 kg overhead rail line in the plant, with a trolley and clamping tool below.

Equipment Installed

500 kg rail: formed steel rail hung from threaded rods, extended along the working route.
Trolley: wheels run inside the rail, moved by a light push and stopping exactly where needed.
Hanger rod set: fastened to purlins or concrete beams, with bracing to prevent sway as the trolley runs.
Clamping tool: the clamp head is shaped to the load, holding it firmly in transit and releasing quickly when set down.

Key Specifications

Load capacity500 kg

Benefits for Your Plant

Clear aisles

Loads travel overhead, so the floor isn't taken up by a cart.

Lower cost

Cheaper and faster than building a double-girder crane for the same need.

Fixed path

A set rail route keeps repeated moves consistent, with fewer mistakes.

Actual Installation Photos

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Click a photo to enlarge. 17-photo album taken on site.

Suitable Applications

Mechanical assembly lines
Machine feeding areas
Medium-weight material warehouses
Heavy product packing stations

Consultation for Your Plant

FullSharp checks whether your ceiling structure and purlins can bear the hanging load, then lays out the rail route to match your production flow. We build the clamping tool to your actual parts and install the complete line.