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FullSharp built a free-standing 200 kg aluminum rail frame with an ENDO air balancer and a vacuum lifting tool for flat parts whose surfaces scratch easily. The frame stands on the floor with no ceiling mounting, and the part is lifted by suction and carried along the rail to the drop position by one operator.
Flat parts with surfaces that scratch easily force workers to carry them with both hands and move slowly. The assembly floor is tight, so adding jib crane columns would block the workbenches and walkways.
FullSharp built a 200 kg aluminum rail frame that stands freely on the floor, with no ceiling mounting needed. Mounted on the rail is an ENDO air balancer with a vacuum lifting tool, which lifts the part and carries it along the rail to the drop position.
Aluminum rail frame with ENDO air balancer and vacuum lifting tool in the assembly area.
Equipment Installed
- Aluminum rail frame: aluminum rail columns and beams, freestanding on the shop floor, can be disassembled and reinstalled when the layout changes.
- 200 kg aluminum rail: lightweight with low friction, so the trolley glides smoothly and one hand can push it the full rail length.
- ENDO air balancer: pneumatic balancing that holds the part at the desired height and moves up or down following hand force.
- Vacuum lifting tool: the suction pad grips flat surfaces without leaving marks, with a release valve for gently setting the part down.
Key Specifications
- Load capacity200 kg
- Rail materialAluminum rail
- Balancing deviceENDO air balancer
- ToolVacuum lifter
Benefits for the Plant
No ceiling drilling needed
The frame stands on the floor, so rented buildings or weak ceilings can still have it installed.
Surfaces stay scratch-free
The vacuum pad replaces mechanical jaws, holding parts by suction so no marks are left on the product.
Faster handling
Suction, lifting, turning and placing happen in one motion, so the operator never changes posture.
Actual Installation Photos
Click a photo to enlarge. Album of 31 photos taken on site.
Suitable Applications
- Assembling components and panels on production lines
- Moving flat sheets between machines and inspection tables
- Packaging boxed and tray products on the line
- Areas requiring cleanliness and low metal dust
Related Products and Projects
- 200kg Aluminum Rail
- ENDO Pneumatic Hoist
- 200kg Aluminum Rail Project installed
- ENDO Project installed
Frequently asked questions
Can a rail system be installed without drilling the ceiling?
Yes. A free-standing aluminum frame carries the rail on its own columns and beams, so nothing is fixed to the roof. This suits rented buildings or ceilings that cannot take extra load.
What does an air balancer do?
It balances the weight of the part with compressed air so the operator lifts and positions it with light force and good control.
How does a vacuum tool protect scratch-sensitive surfaces?
The part is held by suction on its face rather than by hands, ropes or hooks, so it is moved and set down without fingerprints, dents or scratches on the finished surface.
Similar projects
Installation Consultation for Your Plant
FullSharp engineers survey the working area, the required lift height and the surface of the part to be lifted in order to select the right suction pad size. We then design the aluminum rail frame to fit the work zone exactly without blocking walkways. Send us the part's dimensions and weight, and we'll provide a plan and installation schedule.