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The customer's production area spans many process stages, and goods must pass through each position in strict order. Manual carrying is slow and unsafe, while forklifts get in the way of people and running machines. The factory floor also has no room left for additional support columns.
FullSharp installed a 200 kg ceiling-mounted steel rail line running the length of the entire area. An electric hoist mounted on a trolley lifts the load at the start of the line and carries it all the way to the end without setting it down midway. Multiple hanging points spread the load evenly across the roof, keeping the structure stable along the full run.
A 200 kg ceiling-mounted steel rail line running the length of the production area, carrying an electric hoist and trolley.
Equipment Installed
- 200 kg rail: multiple rail sections joined into one long line, with flush joints so the trolley passes smoothly without jolting.
- Multi-point ceiling hanging system: hanging rods spaced by calculated intervals, distributing load evenly across the trusses instead of concentrating it in one spot.
- Rail trolley: smooth-rolling wheels rated for the full load, moving the whole load with a light pull.
- Electric hoist: stable lifting with a firm holding brake, pendant control positioned within easy reach of the operator.
- End stops and buffers: stop travel at the ends of the line, absorbing impact as the trolley reaches either end.
Key Specifications
- Rail Load Capacity200 kg
- Mounting TypeCeiling-mounted, long run
Benefits for Your Facility
Runs the Whole Line at Once
The load is lifted once and carried the full route, cutting out repeated setting-down and lifting.
Never Blocks the Aisle
The entire structure hangs overhead, so carts and people continue moving through underneath as usual.
Evenly Distributed Structure
Hanging points are spaced by calculation so the roof never bears a concentrated load.
Actual Installation Photos
Click a photo to enlarge. Album of 48 photos taken on site.
Suitable Applications
- Moving semi-finished goods through multiple process stages
- Machine shops with sequential production lines
- Assembly areas needing continuous parts feed
- Warehouses moving goods from production to dispatch
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Consultation for Your Facility
FullSharp surveys the entire route to determine rail length, number of hanging points, and any obstructions such as pipes or lighting. Our engineers check the roof's load-bearing capacity before finalizing the hanging spacing. Contact FullSharp to schedule a survey and receive a construction plan.