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FullSharp installed a 200 kg ceiling-mounted steel rail exactly along a fixed route between process stages, with an electric hoist hanging from a trolley. Parts are lifted and rolled along the whole route with a light push instead of two people or a forklift in a narrow aisle, and not one square meter of floor is lost.
The customer's parts must travel along a fixed route between process stages, with two people carrying or a forklift needed for every move. The narrow aisle makes it hard for a forklift to enter and exit, causing delays. A double-girder crane would be far larger than the actual load requires.
FullSharp installed a 200 kg ceiling-mounted steel rail system running exactly along that route. An electric hoist hangs from a trolley, lifting the load and then rolling the whole length of the route with a light push. The whole system sits overhead, so not a single square meter of floor is lost.
A 200 kg ceiling-mounted steel rail system with a trolley carrying an electric hoist along the rail.
Equipment Installed
- 200 kg steel rail: a steel profile rated for a 200 kg load, machined to a precise track so the trolley rolls smoothly with low friction.
- Ceiling hanging kit: threaded rods and hanging brackets bolt to the roof structure, spreading the load across multiple hanging points.
- Trolley: wheels run inside the rail, pushed lightly by hand, carrying the hoist along the entire route length.
- Electric hoist: raised and lowered by pendant button, with a load-holding brake and overload protection.
- Rail joints and end stops: connect rail sections flush, stopping the trolley at each end so it doesn't run past its travel limit.
Key Specifications
- Rail Load Capacity200 kg
- Mounting TypeCeiling-mounted
Benefits for Your Facility
No Floor Space Used
The rail sits overhead, so the area below still holds machines and aisles as before.
Push and Go
The trolley rolls smoothly in the rail, letting one person hold the load and push it the entire route.
Matched to Actual Load
The 200 kg system is more compact and affordable than a large girder crane, while still covering daily needs.
Actual Installation Photos
Click a photo to enlarge. Album of 18 photos taken on site.
Suitable Applications
- Transferring workpieces between machines in a machine shop
- Assembly lines, feeding parts to stations
- Packing areas, moving goods to the dispatch position
- Maintenance shops, disassembling and reassembling heavy components
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Frequently asked questions
Do I need a double-girder crane to move 200 kg parts?
Usually not. A double-girder crane would be far larger than the load needs. A ceiling rail rated for 200 kg with an electric hoist does the job along a fixed route.
Why not use a forklift in this case?
In a narrow aisle a forklift is slow to enter and leave and often blocks other work. An overhead rail keeps the load above the floor and always ready.
How much effort does it take to move the load?
After lifting, the trolley rolls along the rail with a light push. FullSharp checks the ceiling structure and route during the survey.
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Consultation for Your Facility
FullSharp measures the roof structure, truss spacing, and clear height to place hanging points correctly. Our engineers walk the actual work route to finalize rail length and end-stop positions. Contact FullSharp to schedule a survey and receive a layout drawing.