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FullSharp built a column frame carrying a 200 kg aluminum rail for a work area whose roof could not support a hanging rail, where loads move both across and along the station. All load goes down through the column bases, the precision aluminum rail lets the trolley glide with a light pull, and the frame can be moved if the line changes.
The customer needed a lifting system for a work area, but the roof was not strong enough to support a hanging rail. Loads had to move both across and along the station, and carrying them by hand was slow and unsafe. The station's location could also change when the line was rearranged.
FullSharp built a column frame carrying a 200 kg aluminum rail, with the full load transferred down through the column bases, so it does not depend on the roof structure. The precision-machined aluminum rail lets the trolley glide smoothly, so a light pull moves the load. The frame, beam, rail and components were all made by FullSharp as a matched set, so they fit together and are easy to replace.
FullSharp's column frame carrying a 200 kg aluminum rail, used to hang a hoist in the work area.
Equipment Installed
- Column frame and crossbeam: a freestanding steel structure that needs no ceiling drilling, carrying the full load of the rail system and hoist.
- 200 kg aluminum rail: a precision-machined aluminum rail with a smooth rail track, so the trolley glides with low wear.
- Matched trolley: the runner inside the rail carries the hoist and load, pulling smoothly along the full beam length.
- Connecting hardware: brackets, end stops and hanger rods from the same set, so everything fits, tightens securely and can be extended later.
- Hoist mounting point: accepts either an electric hoist or a pneumatic hoist, depending on each station's needs.
Key Specifications
- Lifting load200 kg
- Rail materialAluminum rail
Benefits for Your Facility
No Dependence on the Roof
The freestanding frame rests on the floor, so plants with a weak roof or a rented building can still install it.
Light Pull with Aluminum Rail
The aluminum rail gives low rolling resistance, letting one person pull the full beam length without much effort.
Matched Components
The rail, trolley and hardware come from one set, so they fit precisely and are easy to replace later.
Actual Installation Photos
Click a photo to enlarge. Album of 12 photos taken on site.
Suitable Applications
- Machining stations needing lifting within a fixed area
- Assembly and inspection areas
- Plants whose roof cannot bear a hanging load
- Areas that need to be rearranged for different orders
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Frequently asked questions
How do you install a rail crane if the roof is too weak?
Build a freestanding column frame. The rail sits on the frame and the load goes to the floor through the columns, so the roof carries nothing.
Why aluminum rail for a 200 kg load?
A precision aluminum rail is light and the trolley glides smoothly, so a light pull moves the load across and along the station.
Can the frame be moved later?
The frame, beam, rail and parts are assembled as a system, so it can be relocated when the line is rearranged. FullSharp plans the frame size around the real station.
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Installation Consultation for Your Facility
FullSharp measures the span, ceiling height and available floor area to size a frame that fits the layout. Our engineers confirm the actual lifting load and hoist type before finalizing the rail configuration. Contact FullSharp to schedule a site survey.