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The plant is already packed with machinery and its aisles leave no room to erect columns for a crane. Light-to-medium loads still have to be carried by hand through each stage, which is slow and tiring. In many places, the roof structure also cannot bear the weight of a heavy steel beam.
FullSharp installs a ceiling-mounted aluminum rail carrying an electric hoist along the line. The aluminum rail is light, so the load on the roof is small, hanger rods go up quickly, and there is no need to touch the floor at all. The electric hoist handles the lifting and lowering, and workers simply push the load along the rail to the right spot.
Ceiling-mounted aluminum rail on threaded hanger rods, carrying an electric hoist along the production area.
Installed Equipment
- Aluminum rail profile: lightweight aluminum profile with good load capacity; its smooth inner surface lets the trolley run quietly and smoothly.
- Ceiling hanger set: threaded rods and hanger brackets fixed to purlins or roof beams, with hanger spacing calculated to match the load.
- Electric hoist: motor-driven lifting and lowering, controlled with a pendant, stopping exactly at the height needed for placing loads.
- In-rail trolley: runs inside the profile, moving along the entire rail length with a light push.
Key Specifications
- Aluminum rail system load200 kg
- Mounting typeCeiling-mounted
Benefits for Your Plant
Lighter load on the roof
Aluminum rail is lighter than a steel beam of the same length, so the existing roof structure is usually strong enough.
No floor space used
The whole system sits overhead, so aisles and machine layouts stay exactly as they are.
Durable in humid conditions
Aluminum does not rust, making it suited to humid areas or mild chemical fumes, with little maintenance painting required.
Actual Installation Photos
Click a photo to view it larger. Album of 47 photos taken on site.
Suitable Applications
- Mechanical and electronics assembly lines lifting light-to-medium loads
- Food and pharmaceutical plants needing clean, rust-free equipment
- High-ceiling warehouses with floor space already filled with racking
- Product inspection and packaging areas
Related Products and Projects
- 200 kg aluminum rail
- 200 kg aluminum rail project already installed
Get Installation Advice for Your Plant
FullSharp visits your plant to measure ceiling height, purlin type, and the load to be lifted, then selects the aluminum profile and hanger rod spacing. Our engineers plot the rail route along the actual path of your goods before finalizing the length. Contact FullSharp for an on-site survey.