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Goods must travel along a fixed route between stations, but building a steel-beam jib crane is heavy and requires substantial structural work. Pushing a hand cart back and forth takes time and always occupies the walkway.
FullSharp installed a ceiling-mounted aluminum rail running exactly along the work route, carrying an electric hoist on a trolley. The lightweight aluminum rail places little load on the ceiling structure, and goods are pulled along the route with very light push force.
A ceiling-mounted aluminum rail forming the travel path for an electric hoist in the workshop.
Equipment Installed
- Aluminum rail: extruded aluminum profile with a smooth running surface, extended along the route with dedicated joints.
- Rail trolley: plastic or steel wheels rolling inside the rail, running smoothly and quietly.
- Threaded ceiling hangers: hang the rail from roof trusses or a concrete slab, with hanger spacing calculated for the load.
- Electric hoist: raises and lowers by push-button, travelling along the rail over the arranged route.
Key Specifications
- Load capacity200 kg
- Rail materialExtruded aluminum
- Mounting typeCeiling-mounted
Benefits for the Factory
Light on the structure
The aluminum rail reduces the load on roof trusses compared with a steel beam of the same span.
Very light to push
The trolley rolls smoothly, so one person can pull goods the full length of the route without fatigue.
Clear floor
The entire route runs overhead, leaving forklifts and workers free to move about.
Actual Installation Photos
Click a photo to enlarge. Album of 27 photos taken on site.
Suitable Applications
- Multi-station assembly lines
- Material feeding areas along a production line
- Warehouses needing a fixed transport route
- Electronics and light mechanical workshops
Related Products and Projects
Consulting for Your Factory
FullSharp measures the truss span, ceiling height, and the required goods route before finalizing the rail layout. Our engineers calculate hanger points, rail length, and hoist load, then install and adjust so the trolley runs evenly along the whole route.