Pneumatic Rail Hook for Lowering Rolls into Cartons

FullSharp installs an aluminum rail along the packaging area with an ENDO pneumatic hoist and a roll hook, for lowering heavy rolls into carton boxes. The hoist lowers bit by bit so each roll centers exactly in the box without denting it or scratching the roll, and the trolley carries it from pickup to packing table.

Placing a roll into a carton box requires a slow, precisely centered lowering motion; the slightest misalignment dents the box or scratches the roll. Doing it by hand is hard even with two people, since the roll is heavy and difficult to align.

FullSharp installs an aluminum rail running along the packaging area, carrying an ENDO pneumatic hoist with a roll-hooking mechanism. The pneumatic hoist offers smooth control, lowering the roll bit by bit to center it exactly in the box. The trolley moves the roll from the pickup point to the packaging table without any manual lifting.

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes

An aluminum rail with an ENDO pneumatic hoist using a hook to lower a roll into a carton box.

Equipment Installed

Aluminum rail: lightweight, rated at 200 kg, a simple hanging system that never rusts.
ENDO pneumatic hoist: smooth control, lowering the load bit by bit to center it exactly in the box.
Roll-hooking mechanism: a dedicated hook that keeps the roll balanced and prevents it from tilting while lowering.
Trolley: moves the roll along the rail from the pickup point to the packaging table with a light pull.

Key Specifications

Aluminum rail load capacity200 kg

Benefits for Your Facility

Centers into the box precisely

The pneumatic hoist allows slow lowering, so the roll settles into the box correctly the first time.

Fewer damaged boxes and rolls

No impact during lowering, reducing dented boxes and scratched outer layers on the roll.

Faster than manual work

One person completes the whole process of hooking, moving, and lowering the roll into the box.

Actual Installation Photos

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 1

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 2

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 3

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 4

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 5

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 6

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 7

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 8

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 9

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 10

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 11

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 12

Aluminum Rail with ENDO Pneumatic Hoist for Hooking Rolls into Carton Boxes - photo 13

Click a photo to enlarge. Album of 13 photos taken on site.

Suitable Applications

Packaging paper, fabric, or cable rolls
Industrial production lines
Warehousing for heavy rolls
Boxing stage at the end of the line

Frequently asked questions

How do you lower a roll into a box without damaging it?

A pneumatic hoist gives smooth control so the roll can be lowered in small steps and centered. A dedicated hook keeps it balanced so it does not tilt on the way down.

What load does the aluminum rail carry here?

This aluminum rail is rated at 200 kg. It is light, uses a simple hanging system and does not rust. FullSharp checks roll weights before sizing the system.

Why choose an ENDO pneumatic hoist for packing work?

It offers fine, smooth control of lowering speed, which matters when the target is a box with little clearance. Air drive also keeps operation simple.

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Consultation for Your Facility

FullSharp measures the roll weight, box dimensions, and the distance between the two work positions. Our engineers calculate the rail length, select the hoist capacity, and build a matching hook mechanism. The system is installed and test-run right at the facility.

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Aluminum Rail with ENDO Pneumatic Hoist for Lowering Rolls Precisely into Carton Boxes