A motor manufacturing plant must move copper wire coils continuously between the warehouse, the winding machine, and the assembly bench. The coils are heavy, slippery, and easily damage their enamel coating, so carrying them by hand is slow and risky, especially when turning through narrow aisles.

FullSharp installed an aluminum rail jib crane covering the entire work area, with a KITO hand chain hoist suspended from it and a dedicated clamp tool fitted for the copper wire coils. The arm swings a full 360 degrees and the trolley glides smoothly along the aluminum rail, so a single operator can still position the coil exactly where needed.

Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp

Aluminum rail jib crane with KITO hand chain hoist and copper wire coil clamp tool at a motor manufacturing plant.

Installed Equipment

  • Aluminum rail and swing arm: a lightweight aluminum beam rotating 360 degrees around the column, with a trolley that runs smoothly when pushed by hand.
  • KITO hand chain hoist: lifts and lowers via chain, with a self-locking brake that holds the coil at any height.
  • Copper wire coil clamp tool: jaws that wrap around the coil body, with a soft contact surface to protect the enamel coating.
  • Travel stops: limit the trolley's stopping points at both ends of the rail.

Key Specifications

  • Rotation angle360 degrees
  • HoistKITO hand chain hoist
  • Rail typeAluminum rail
  • Installation photos58

Benefits for Your Plant

Covers the entire work area

The full rotation arm combined with the aluminum rail allows coils to be picked up and set down at many points, without dragging them across the floor.

Operates without electricity

The KITO hand chain hoist and mechanical clamp work even during a power outage, with simple maintenance.

Protects coil quality

The clamp grips evenly around the coil body and lowers slowly via chain, so the wire's enamel coating is not scratched or crushed.

Actual Installation Photos

Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 1 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 2 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 3 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 4 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 5 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 6 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 7 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 8 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 9 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 10 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 11 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 12 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 13 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 14 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 15 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 16 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 17 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 18 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 19 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 20 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 21 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 22 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 23 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 24 Aluminum Rail Jib Crane with KITO Hand Chain Hoist and Copper Coil Clamp - ảnh 25

Click a photo to enlarge. Album of 25 photos taken on site.

Suitable Applications

  • Motor manufacturing plants
  • Transformer winding shops
  • Copper wire raw material warehouses
  • Electrical equipment assembly lines

Get an Installation Plan for Your Plant

FullSharp surveys the coil's travel path, measures the coil diameter and weight, and checks suitable locations for the column or rail mounting points. We finalize the reach, KITO hoist model, and clamp jaw profile to match your actual coils. Call FullSharp to schedule a site visit.