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Rolls of paper, fabric, plastic film, aluminum, steel coil and electrical cable weigh from 30kg to more than 1 tonne. Rolling or carrying them by hand damages the roll edges, loading them off-center onto the machine shaft causes downtime, and a rolling roll is an accident risk.

FullSharp has built hundreds of roll handling units for printing, packaging, textile, electronics and engineering plants. Depending on how the roll is picked from the pallet and fed to the machine, the equipment grips the inner core, clamps the outer surface or supports the roll from below, and can turn the roll from vertical to horizontal and back. All of them need only one operator.

Roll handling equipment in operation

FullSharp equipment for lifting material rolls

  • Manual and electric roll lifters: insert the shaft into the roll core, lift and load the roll onto printing, slitting and laminating machine shafts. Loads of 300kg to 1 tonne, with models that turn the roll from vertical to horizontal. See roll lifter range.
  • Manipulator with roll gripper: lifts the roll in a weightless state, tilts it 90 degrees and places it precisely on the machine shaft. See manipulators.
  • FS-C vacuum lifter for rolls: holds the outer surface of film and paper rolls without an open core, without denting the roll edges. See FS-C vacuum lifter for rolls.
  • Electric lifter with hook or roll shaft: moves 50 to 300kg rolls around the plant and lifts them onto racks or machines. See Smart electric lifter.

Benefits of roll handling equipment

No damaged roll edges

The roll is held by the core or supported from below, never rolled on the floor or knocked, so outer layers do not need to be cut away.

Rolls loaded on center

Rolls reach the machine shaft at the correct height and centered, reducing downtime for roll changes.

One-person roll change

Even a 500kg roll needs only one operator with an electric roll lifter or manipulator.

Frequently Asked Questions

Can one lifter handle both 3 inch and 6 inch cores?

Yes, with quick-change shafts or self-centering cone shafts. FullSharp configures the shafts for the core sizes you use.

Rolls stand upright on the pallet but must be horizontal for the machine?

Use a roll lifter with a 90 degree rotation mechanism or a manipulator with a rotating gripper. See the horizontal roll lifters in the roll lifter category.

What equipment handles a 1 tonne steel coil?

A heavy-duty manipulator or a crane with a C-hook core gripper. FullSharp designs it to the actual coil diameter and weight.

Material roll handling consultation

Every plant differs in load, part size, handling frequency and working space. FullSharp carries out a site survey, recommends suitable equipment, load-tests it before handover and trains your operators. The equipment is built at the FullSharp factory in Taiwan, with spare parts and warranty service available in Vietnam.

Request a consultation and quoteView Completed Projects