SAFETY DROP STOP BALANCER

Knight Global SDS pneumatic balancers with redundant dual chain — the load cannot drop if the load chain fails. 113–318 kg capacity, stroke to 2,133 mm.

Description

Safety Drop Stop “SDS” Pneumatic Balancers

The Safest Pneumatic Balancer in the World

Series: KBC250S / KBC450S / KBC500S / KBC700S

The Knight Global Safety Drop Stop “SDS” pneumatic balancer is the safest balancer in the world, because it stops the load from dropping if the load chain fails. The “SDS” design gives complete protection against operator injury.

Pneumatic balancers are used where the application calls for a float mode – letting the operator make the final placement of the load hands-free. Raising and lowering is faster than a conventional hoist, and the load can be “feathered” into position. The ergonomic control handle uses a colour-coded thumb lever.

Knight balancer chain is a special grade 80 chain with a proprietary surface treatment that extends chain life by up to 300% compared with standard grade 80 chain.

*Note: the SDS series covers KBC250S-054, KBC450S-052 (NEW), KBC500S-084 and KBC700S-052. All models use the redundant dual chain design and are CE compliant upon request.

Features & Benefits

Features

  • CE compliant upon request.
  • Redundant dual chain design – fail-safe operation.
    • Load chain – carries the working load.
    • Safety chain – takes over if the load chain fails.
  • Hands-free operation.
  • Float mode as standard.
  • Internal centrifugal retract control built in.
  • Requires clean, dry, non-lubricated compressed air.
  • Maximum balancing capacity: 700 lbs [318 kg].
  • Standard stroke: up to 84 in [2,133 mm].

Benefits & Options

  • Optional external retract control.
  • Optional travel limit switch.
  • Optional high relieving and feather-touch controls.
  • A range of suspension kits to suit the installation.
  • Integrates easily with Knight aluminium rail (RAD4110 / 6110 / 7510).
  • Supports a pneumatic rotary union connection.
  • Special grade 80 chain – up to 300% longer life.
  • High operator safety – the load cannot drop.

SDS Series Specifications
*Note: the figures below are for the standard configuration. FULLSHARP can advise on custom configurations for a specific application (rail mounting, multi-axis motion, vacuum gripper combinations and so on).
Model Capacity Stroke Product Weight
lbs kg in mm lbs kg
KBC250S-054 250 113 54 1,371 63 28
KBC450S-052 New 450 204 52 1,321 81 37
KBC500S-084 500 227 84 2,133 115 52
KBC700S-052 700 318 52 1,321 95 43

Product Videos
SDS balancer – product introduction
SDS balancer vs a traditional hoist
Setting the chain length on an air balancer
Cutting and setting chains on an SDS balancer
Chain replacement – 250 lb model
Chain replacement – 500 lb model
Standard vs external retract balancer
Knight Global application compilation

Compatible Accessories

Pneumatic Controls

BPA2001 and BPA2002 pneumatic rotary union
BPA2001 / BPA2002
Knight pneumatic rotary union
Seven 1/8″ NPT ports – 1 MPa
1,000 lbs [454 kg]

Rotary
BCS2213 and BCS2214 feather-touch control handles
BCS2213 / BCS2214
Feather-touch control handle
Horizontal or vertical grip
12.4 lbs [5.64 kg]

100 lbs
BCS3017 and BCS3320 up/down pendant with manifold kit
BCS3017 / BCS3320
Up/Down pendant + manifold kit
Straight or coiled hose, 10 ft [3 m]
Two-button

Standard
BCS2215 and BCS2323 dual balance control handles
BCS2215 / BCS2323
Dual balance control handle
Two zero-gravity load settings
10.2 lbs [4.63 kg]

Dual
BCS2018 single balance control module
BCS2018
Single balance control module
Ideal for tightening tools
2.2 lbs [0.99 kg]

150 lbs
BCS2090 and BCS2322 high relieving modules
BCS2090 / BCS2322
High relieving module
2090: up to 250 lbs / 2322: up to 500 lbs
10 ft [3 m]

Heavy

Chain Attachments & Measurement

KSAA1003 chain wear gauge
KSAA1003
Chain wear gauge
For 4 mm and 5 mm chain
0.87 lbs [0.39 kg]

Gauge
BPA2035 quick connect coupling
BPA2035
Quick connect coupling
360° rotation, with safety chain pin
4.8 lbs [2.22 kg]

700 lbs
BPA2410 safety chain shackle
BPA2410
Safety chain shackle
360° rotation, connects the safety chain
2.7 lbs [1.23 kg]

Shackle
BPA2113 balancer chain hook
BPA2113
Balancer chain hook
Self-closing Crosby® Bullard
2.4 lbs [1.08 kg]

Hook

Load Trolleys

MRTA4442 load trolley for RAD4110 rail
MRTA4442
Load trolley – RAD4110 rail
Fibreglass-filled nylon wheels
5 lbs [2.26 kg]

RAD4110
MRTA6106 load trolley for RAD6110 rail
MRTA6106
Load trolley – RAD6110 rail
Maximum load 1,600 lbs [725 kg]
6 lbs [2.72 kg]

RAD6110
MRTA7706 load trolley for RAD7510 rail
MRTA7706
Load trolley – RAD7510 rail
Maximum load 3,000 lbs [1,360 kg]
9 lbs [4.08 kg]

RAD7510
TRT2001 load trolley for TR2000 rail
TRT2001
Load trolley – TR2000 rail
Maximum load 550 lbs [250 kg]
2 lbs [0.90 kg]

TR2000
RTA2013 W-beam load trolley
RTA2013
W-beam load trolley
Steel wheels, double-shielded bearings
23 lbs [10.4 kg]

W-BeamI-Beam
RTA2014 S-beam load trolley
RTA2014
S-beam load trolley
Maximum load 3,000 lbs [1,360 kg]
22.1 lbs [10.2 kg]

S-Beam

Safety Cable Kits

RWA4133 standard safety cable kit
RWA4133
Standard safety cable kit
4 Crosby® clamps + 2 thimbles
6 ft [1.8 m] / 6 mm

Standard
FDA4133 eye bolt safety cable kit
FDA4133
Eye bolt safety cable kit
With eye bolts for structural anchoring
10 ft [3 m] / 6 mm

Eye Bolt
NICORWA4133 safety cable kit with oval sleeves
NICORWA4133
Safety cable kit with oval sleeves
2 copper oval sleeves + 2 thimbles
2 lbs [0.91 kg]

Oval

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