VERTICAL ROLLER SERVO ARMS

Knight KSHVAR & KSHVAAR vertical roller servo arms, 340–453 kg on heavy duty ANSI 50-2 roller chain. Specs, accessories and datasheets from FULLSHARP.

Description

Vertical Roller Servo Arms

Vertical Roller Servo Arms

Models: KSHVAR / KSHVAAR – 750 / 1000-2301

The Knight KSHVAR (overhead carriage mounted) and KSHVAAR (floor mounted) are Intelligent Assist Devices (IAD) that let the operator reach beyond the area directly under the rail system and position a load precisely along the “Z” axis (vertical) with high speed and reliability. The arm allows non-linear overhead movement within a flexible reach envelope at each work station.

Knight’s servo hoist technology becomes an extension of the operator’s natural motion, improving accuracy, responsiveness and repeatability – and with them overall safety, throughput and quality. The main benefits: wasted motion is eliminated, reaction time is shortened, and inertia effects with heavy loads are reduced.

The overhead carriage is not included with the product and is sold separately. Contact your FULLSHARP representative for details.
Overhead carriage mounted range: KSHVAR750-2301  |  KSHVAR1000-2301
Floor mounted range: KSHVAAR750-2301  |  KSHVAAR1000-2301

General Technical Information

Mechanical

  • Speed: up to 131 ft/min [40 m/min].
  • Floor pedestal height (KSHVAAR): 2.4 m to 3.0 m.
  • 125% safety factor.
  • Fail-safe brake.
  • Heavy duty roller chain.
  • Chain length: 365 cm to 609 cm.
  • Sealed worm-style gearbox.
  • H5 duty rating – continuous duty cycle.

Software

  • Programming and diagnostic port.
  • Virtual travel limits.
  • Speed reduction zones.
  • Impact limiting.
  • Active damping.
  • Knight’s proprietary Float Mode.
  • Programmable overload capability.

Electrical

  • Industry-standard 24 VDC, 2 A supply for custom tooling (grippers, vacuum cups, switches, sensors, lights).
  • 240 VAC, single phase, 50/60 Hz.
  • Illuminated Run/Stop button.
  • Load sensing: payload and handle load.
  • I/O capability:
    • 16 inputs / 8 outputs.
    • 8 inputs / 4 outputs free for interface control.
  • Status LEDs – green and blue illuminated push buttons.
  • Fault LED; the Run-Stop button illuminates, twist to release.
  • Optional remote pendant or wireless remote control.

KSHVAR Specifications – Overhead Carriage Mounted
Model Code Capacity lbs [kg] Max Speed fpm [mpm] Voltage / Phase
KSHVAR750-2301 750 lbs [340 kg] 131.24 fpm [40.0 mpm] 240V / 1 phase
KSHVAR1000-2301 1,000 lbs [453 kg] 65.62 fpm [20.0 mpm] 240V / 1 phase

KSHVAAR Specifications – Floor Mounted
Model Code Capacity lbs [kg] Max Speed fpm [mpm] Voltage / Phase
KSHVAAR750-2301 750 lbs [340 kg] 131.24 fpm [40.0 mpm] 240V / 1 phase
KSHVAAR1000-2301 1,000 lbs [453 kg] 65.62 fpm [20.0 mpm] 240V / 1 phase

Application Videos

* Application overview

* XYZ servo system – car seat installation

* XY servo system – lift gate handling

* XYZ servo system – IP module assembly

* Servo system applications

Accessories
Servo Controls
KLCA1000 inline handle with trigger
KLCA1000

Inline Handle with Trigger
  • Integrated LMM and OCI modules.
  • 750 lb programmable load cell.
  • Illuminated Float/Lift and Run-Stop buttons.
  • Up to four M12 4-pin ports.

Weight: 6.81 kg | Capacity: 750–2,000 lbs

KLCA1002 load monitoring module with OCI
KLCA1002

LMM + OCI Module
  • Programmable load cell.
  • Ethernet programming port.
  • Up to three M12 4-pin I/O ports.
  • Supplied with the KSAA1004 shackle.

Used with a pendant or fixture handle

KCA1033 two-speed handle with OCI
KCA1033

Two-Speed Handle + OCI
  • Two-speed control.
  • 9-pin D-Sub programming port.
  • Illuminated Float/Lift and Run-Stop buttons.
  • Optional trigger configuration.

Weight: 2.29 kg

KCA1071 fixture-mounted load cell handle
KCA1071

Fixture-Mounted Load Cell Handle
  • 500 lb amplified load cell.
  • No buttons to press – just grip the handle.
  • Reaction force under 0.68 kg.
  • 8-pin M12 cable included.

Weight: 4.96 kg

KCA1004 / KCA1005 / KCA1006 wireless remote control
KCA1004 / 1005 / 1006

Wireless Remote Control
  • Range: 900 ft [300 m].
  • 62 programmable channels; AA batteries last over 100 hours.
  • 1004: 4 buttons | 1005: 6 buttons | 1006: 8 buttons.

FCC Part-15 and CE compliant

KCA1014 / KCA1015 fixture-mounted OCI
KCA1014 / KCA1015

Fixture-Mounted OCI
  • Mounts directly to the fixture.
  • Illuminated LIFT, FLOAT and RUN-STOP buttons.
  • KCA1014: rear cable entry | KCA1015: side entry.

Weight: 1.59 kg / 3.1 kg

EPDA9600 two-speed handle
EPDA9600

Two-Speed Handle (Non-Programmable)
  • Two thumb paddles, four switches.
  • Half travel = speed 1 | full travel = speed 2.
  • IP67 | UL Listed, CE approved.

Weight: 1.13 kg

EPDTA9600 two-speed handle with trigger
EPDTA9600

Two-Speed Handle + Trigger
  • Two thumb paddles plus one trigger.
  • Five switches in total.
  • IP67 | UL Listed, CE approved.

Weight: 1.27 kg

General Accessories
KSHD1021 roller chain replacement kit
KSHD1021

Roller Chain Replacement Kit
  • KSHD1021-12: 12 ft long [365.7 cm].
  • KSHD1021-20: 20 ft long [609.6 cm].
  • Standard ANSI 50-2 double chain.
  • Average tensile strength: 12,200 lbs [5,534 kg].

Max load: 2,000 lbs [908 kg]

KSAA1063 roller chain wear gauge
KSAA1063

Roller Chain Wear Gauge
  • Measures ANSI 50-2 double chain.
  • Easy to use, high accuracy.

Purpose-made for servo arm chain

KSAA1001 / KSAA1002 quick-connect coupler
KSAA1001 / KSAA1002

Quick-Connect / Disconnect Coupler
  • Quick release by pull pin.
  • KSAA1001: 16 mm | KSAA1002: 20 mm.
  • Heat-treated alloy steel.

Max load: 680–907 kg

KSAA1004 shackle
KSAA1004

Shackle
  • 4140 steel body, heat treated to Rockwell C 38–42.
  • Secured with two M6 steel pins.
  • Mounts below the load cell.

Max load: 453 kg [1,000 lbs]

KSAA1007 swivel hook shackle
KSAA1007

Swivel Hook Shackle
  • Enlarged connection hole for the swivel hook.
  • Supplied with the KSAD1022 swivel hook.
  • Heat-treated 4140 steel.

Weight: 2.08 kg | Capacity: 453 kg

KSAD1022 locking swivel hook
KSAD1022

Locking Swivel Hook
  • Grade 100 – 20% stronger than Grade 80.
  • Self-locking under load.
  • Anti-friction bearing, 360° swivel.

Weight: 0.72 kg | Capacity: 1,451 kg

KSAA1011 servo hoist rail brake
KSAA1011

Servo Hoist Rail Brake
  • Locks the hoist against travel along the rail.
  • Pneumatic brake, mounts fore or aft.
  • Replaceable brake pads.

Weight: 2.72 kg

Load Trolleys
KSAA1050 load trolley for RAD7510 rail
KSAA1050

Load Trolley – RAD7510 Rail
  • High-impact nylon wheels with a glass core.
  • Double-shielded bearings, no lubrication required.
  • -29°C to +120°C.

Max load: 1,134 kg | Weight: 4.31 kg

KSAA1059 load trolley for RAD6110 rail
KSAA1059

Load Trolley – RAD6110 Rail
  • High-impact nylon wheels with a glass core.
  • Double-shielded bearings, no lubrication required.
  • -29°C to +120°C.

Max load: 725 kg | Weight: 3.45 kg

KSAA1048 load trolley for RAD4110 rail
KSAA1048

Load Trolley – RAD4110 Rail
  • High-impact nylon wheels with a glass core.
  • Double-shielded bearings, no lubrication required.
  • -7°C to +120°C.

Max load: 408 kg | Weight: 2.04 kg

Power Cables
KCA1040 coiled power cable
KCA1040

Coiled Power Cable
  • Coils around the servo hoist chain.
  • 19-pin military bayonet connector.
  • Lengths 2–20 ft.

Made exclusively for Knight Global

KCA1041 straight power cable
KCA1041

Straight Power Cable
  • Connects the handle to the servo hoist.
  • 19-pin military bayonet connector.
  • Lengths 2–15 ft.

Made exclusively for Knight Global

4-pin and 8-pin micro switch cables
Price on request

4-Pin and 8-Pin Micro Switch Cables
  • Grey PVC, 22 AWG, 4 A, 300 V.
  • Straight or 90° right-angle connectors.
  • Lengths 1–6 m.

Contact FULLSHARP to order

Panels & Disconnects
KCA1018 3 KVA disconnect panel
KCA1018

3 KVA Disconnect Panel
  • Converts 480 VAC to 240 VAC.
  • Finger-safe 3 KVA transformer.
  • 15 A primary and secondary breakers.
  • For use with KSH250S–KSH1000S.
KCA1055 5 KVA disconnect panel
KCA1055

5 KVA Disconnect Panel
  • Converts 480 VAC to 240 VAC.
  • Finger-safe 5 KVA transformer.
  • 25 A primary and secondary breakers.
  • For double or triple servo runs.
KCA1001 disconnect panel stand
KCA1001

Disconnect Panel Stand
  • Holds the panel at an ergonomic height.
  • Multiple adjustable height settings.
  • M10×1.5 Nylock bolts.
*Note: All accessories listed are compatible with the KSHVAR / KSHVAAR vertical roller servo arm range. Contact FULLSHARP for help selecting the right accessories for your application.

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