SINGLE CABLE/ CHAIN BALANCER

Knight Global KBA cable and KBC chain pneumatic balancers — 68 to 318 kg capacity, stroke to 2,794 mm, hands-free float mode for precise placement.

Description

Single Cable / Chain Pneumatic Balancers

KBA & KBC Single Pneumatic Balancer Series

Series: KBA (Cable) / KBC (Chain)

Knight single pneumatic balancers are used where the application calls for a float mode – letting the operator make the final placement of the load hands-free. Raising and lowering is faster than a conventional hoist, and the load can be “feathered” into position. The ergonomic control handle uses a colour-coded thumb lever.

When selecting a pneumatic balancer, the working load should be sized at 80% of the rated capacity to allow for normal fluctuation in the plant air system. The working load includes both the part and the end effector holding it. Balancers are rated at a supply pressure of 100 psi [6.8 bar].

Worked example: plant air at 60 psi, a 350 lbs model, 80% factor → (0.60 × 350) × 0.80 = 168 lbs of actual working capacity.

*Single cable models (KBA): KBA150-076, KBA225-073, KBA225-110, KBA350-073, KBA450-054 (NEW), KBA500-080 and KBA700-054.
*Single chain models (KBC): KBC150-070, KBC200-110, KBC225-067, KBC350-067, KBC450-052 (NEW), KBC500-080 and KBC700-052.

Cable or Chain

KBA – Cable

Uses high quality stainless steel wire rope. The cable version gives the longest stroke in the range – up to 110 in [2,794 mm] – and a lighter unit weight for the same capacity. Lubricate periodically with Lubriplate® 1241 or equivalent to extend cable life.

KBC – Chain

Uses a dedicated grade 80 load chain. The chain version is more tolerant of a dirty or abrasive environment and of side loading. Lubricate periodically with SAE 50–90 EP motor or gear oil, or equivalent.

Features & Benefits

Features

  • CE compliant.
  • Choice of cable (KBA) or chain (KBC).
  • Hands-free operation.
  • Float mode as standard.
  • Internal centrifugal retract control built in.
  • Requires clean, dry, non-lubricated compressed air.
  • Maximum balancing capacity: 700 lbs [317 kg].
  • Standard stroke: up to 110 in [2,794 mm].
  • Cable lubrication: high-pressure food-grade oil (Lubriplate® 1241).
  • Chain lubrication: SAE 50–90 EP oil or equivalent.

Benefits & Options

  • Longer stroke available on selected models.
  • Optional external retract control.
  • Optional travel limit switch.
  • Optional high relieving and feather-touch controls.
  • Optional reeved (double pulley) and tandem series.
  • Suits tool-bench scale applications.
  • A range of suspension kits to suit the installation.
  • Integrates with Knight aluminium rail (RAD4110 / 6110 / 7510).

Specifications – Single Cable Series (KBA)
*Note: all KBA models use high quality stainless steel wire rope. Periodic lubrication with Lubriplate® 1241 or equivalent is recommended to extend cable life.
Model Capacity Stroke Product Weight
lbs kg in mm lbs kg
KBA150-076 150 68 76 1,930 49 22
KBA225-073 225 102 73 1,854 61 28
KBA225-110 225 102 110 2,794 88 40
KBA350-073 350 159 73 1,854 76 34
KBA450-054 New 450 204 54 1,371 72 33
KBA500-080 500 227 80 2,032 112 51
KBA700-054 700 317 54 1,371 91 41

Specifications – Single Chain Series (KBC)
*Note: the KBC series uses a dedicated grade 80 chain. Periodic lubrication with SAE 50–90 EP motor or gear oil, or equivalent, is recommended.
Model Capacity Stroke Product Weight
lbs kg in mm lbs kg
KBC150-070 150 68 70 1,778 51 23
KBC200-110 200 91 110 2,794 93 42
KBC225-067 225 102 67 1,701 63 28
KBC350-067 350 159 67 1,701 78 35
KBC450-052 New 450 204 52 1,320 77 35
KBC500-080 500 227 80 2,032 115 52
KBC700-052 700 318 52 1,320 95 43

Product & Application Videos

Applications

Knight Global application compilation
Air compressor load assist
Dunnage tray lift assist
Engine flywheel installation assist
Cross member lift assist
Front hood installation assist
KBA cable balancer – engine block hook
KBC chain balancer – roll handler
Seat frame lift assist
Feather-touch handle operation

Installation & Maintenance

Setting the chain length
Cable hook installation
BPA2113 hook – fitting the chain pin
Pneumatic rotary union
Standard vs external retract balancer
Manifold & control handle installation
Safety cable kit installation
Installing a balancer onto the rail
Load trolley installation

Compatible Accessories

Pneumatic Controls

BCS2213 and BCS2214 feather-touch control handles
BCS2213 / BCS2214
Feather-touch control handle
Horizontal or vertical grip, 10 ft straight hose
12.4 lbs [5.64 kg]

100 lbs
BCS3017 and BCS3320 up/down pendant with manifold kit
BCS3017 / BCS3320
Up/Down pendant + manifold kit
Straight (3017) or coiled (3320) hose
10 ft [3 m]

Standard
BCS2215 and BCS2323 dual balance control handles
BCS2215 / BCS2323
Dual balance control handle
Two zero-gravity load settings
10.2 lbs [4.63 kg]

Dual
BCS2326 and BCS3330 tandem up/down pendant
BCS2326 / BCS3330
Tandem Up/Down pendant
For tandem pneumatic balancers
10 ft [3 m]

Tandem
BCS2018 single balance control module
BCS2018
Single balance control module
Ideal for tightening tools
2.2 lbs [0.99 kg]

150 lbs
BCS2090 and BCS2322 high relieving modules
BCS2090 / BCS2322
High relieving module
2090: up to 250 lbs / 2322: up to 500 lbs
10 ft [3 m]

Heavy

Cable / Chain Attachments & Measurement

KSAA1003 chain wear gauge
KSAA1003
Chain wear gauge
For 4 mm and 5 mm chain
0.87 lbs [0.39 kg]

Gauge
BPA2410 safety chain shackle
BPA2410
Safety chain shackle
360° rotation, connects the safety chain
2.7 lbs [1.23 kg]

KBC
BPA2113 balancer chain hook
BPA2113
Balancer chain hook
Self-closing Crosby® Bullard, 360° rotation
2.4 lbs [1.08 kg]

KBC
BPA2035 quick connect coupling
BPA2035
Quick connect coupling
360° rotation, with safety chain pin
4.8 lbs [2.22 kg]

700 lbs
BPA2020 bail hook with Lif-Lok gate
BPA2020
Bail hook with Lif-Lok® gate
Bronze alloy – for KBA cable balancers
2,000 lbs [907 kg]

KBA
BPA2065 reeved cable pulley
BPA2065
Reeved cable pulley (doubles capacity)
For RKBA reeved cable balancers
4.4 lbs [2.0 kg]

Reeved

Load Trolleys

MRTA4442 load trolley for RAD4110 rail
MRTA4442
Load trolley – RAD4110 rail
Fibreglass-filled nylon wheels
5 lbs [2.26 kg]

RAD4110
MRTA6106 load trolley for RAD6110 rail
MRTA6106
Load trolley – RAD6110 rail
Maximum load 1,600 lbs [725 kg]
6 lbs [2.72 kg]

RAD6110
MRTA7706 load trolley for RAD7510 rail
MRTA7706
Load trolley – RAD7510 rail
Maximum load 3,000 lbs [1,360 kg]
9 lbs [4.08 kg]

RAD7510
TRT2001 load trolley for TR2000 rail
TRT2001
Load trolley – TR2000 rail
Maximum load 550 lbs [250 kg]
2 lbs [0.90 kg]

TR2000
RTA2013 W-beam load trolley
RTA2013
W-beam load trolley
Steel wheels, for W-beam and I-beam
23 lbs [10.4 kg]

W-BeamI-Beam
RTA2014 S-beam load trolley
RTA2014
S-beam load trolley
Maximum load 3,000 lbs [1,360 kg]
22.1 lbs [10.2 kg]

S-Beam

Safety Cable Kits

RWA4133 standard safety cable kit
RWA4133
Standard safety cable kit
4 Crosby® clamps + 2 thimbles
6 ft [1.8 m] / 6 mm

Standard
FDA4133 eye bolt safety cable kit
FDA4133
Eye bolt safety cable kit
With eye bolts for structural anchoring
10 ft [3 m] / 6 mm

Eye Bolt
NICORWA4133 safety cable kit with oval sleeves
NICORWA4133
Safety cable kit with oval sleeves
2 copper oval sleeves + 2 thimbles
2 lbs [0.91 kg]

Oval

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