Description
DSD Quick Connect Star Rail Series
Knight Global DSD Quick Connect Star Rail
Series: DSD1108 / DSD1109 / DSD1110
The Knight Global DSD Quick Connect star rail uses a distinctive Spline Lock Tube design, extruded from lightweight high-strength aluminium alloy. It is a flexible modular system with customisable components, covering the full range of requirements for building industrial workstations and fixtures.
The star rail is an ideal solution for many different applications on the shop floor. The DSD Quick Connect series comes in three (3) sizes, assembles easily and requires no welding at all, saving both installation time and cost.
Features
- ASTM B221 6005-T5 aluminium alloy – high strength, low weight.
- Knight Global proprietary Spline Lock Tube design.
- Flexible adjustment in 22.5° increments.
- Three standard sizes available:
- DSD1108: O.D. 50.8 mm / I.D. 35.6 mm
- DSD1109: O.D. 38.1 mm / I.D. 25.4 mm
- DSD1110: O.D. 25.4 mm / I.D. 14.5 mm
- Product weight:
- DSD1108: 0.64 kg/ft
- DSD1109: 0.41 kg/ft
- DSD1110: 0.23 kg/ft
- Maximum load: contact FULLSHARP for detailed figures by configuration.
Benefits
- Rail lengths up to 3.65 m [12 ft] in a single unspliced section.
- Pre-assembled accessories, ready to install.
- Fast, straightforward installation – saves site time.
- No welding – no heat, safer in the working area.
- Modular design – easy to dismantle, extend or relocate when the line changes.
- Light weight reduces the load on overhead structure.
- Fully compatible with the Knight Global DSA Quick Connect accessory range.
- Suits workstations, fixtures and jigs throughout the production line.
Model Comparison
| Part Number | Outside Diameter (O.D.) | Inside Diameter (I.D.) | Weight | Material | ||
|---|---|---|---|---|---|---|
| in | mm | in | mm | |||
| DSD1108 | 2.00 | 50.8 | 1.40 | 35.6 | 0.64 kg/ft (1.4 lbs/ft) |
Aluminium alloy ASTM B221 6005-T5 |
| DSD1109 | 1.50 | 38.1 | 1.00 | 25.4 | 0.41 kg/ft (0.9 lbs/ft) |
|
| DSD1110 | 1.00 | 25.4 | 0.57 | 14.5 | 0.23 kg/ft (0.5 lbs/ft) |
|
The DSA Quick Connect accessory range joins DSD rail sections quickly and without welding. Available in steel or aluminium in several inside diameters, covering a wide range of installation configurations.

DSAAL1136 / DSAAL1146
Horizontal and vertical joints

DSAAL1137 / DSAAL1147
90° perpendicular joints

Available in aluminium only
90° corner joints
Workstations & Fixtures
- Building modular workstations along an assembly line.
- Custom jigs and fixtures for individual operations.
- Component clamping frames for machining work.
- Assembly stations for electronics, automotive and precision engineering.
Production Support
- Suspension frames for balancers, air hoists and nutrunners.
- Routing compressed air lines and electrical cable around the shop.
- Support frames for measuring and QC inspection equipment.
- Overhead frames carrying operator hand tools.








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