STAR RAIL

Knight Global DSD Quick Connect star rail: Spline Lock Tube in 6005-T5 aluminium, three sizes, 22.5° adjustment, 3.65 m unspliced. No welding required.

Description

DSD Quick Connect Star Rail Series

Knight Global DSD Quick Connect Star Rail

Series: DSD1108 / DSD1109 / DSD1110

The Knight Global DSD Quick Connect star rail uses a distinctive Spline Lock Tube design, extruded from lightweight high-strength aluminium alloy. It is a flexible modular system with customisable components, covering the full range of requirements for building industrial workstations and fixtures.

The star rail is an ideal solution for many different applications on the shop floor. The DSD Quick Connect series comes in three (3) sizes, assembles easily and requires no welding at all, saving both installation time and cost.

*Note: Aluminium alloy to ASTM B221 6005-T5. Adjustable in 22.5° increments. Connectors mount anywhere along the rail with no welding required.

Features & Benefits

Features

  • ASTM B221 6005-T5 aluminium alloy – high strength, low weight.
  • Knight Global proprietary Spline Lock Tube design.
  • Flexible adjustment in 22.5° increments.
  • Three standard sizes available:
    • DSD1108: O.D. 50.8 mm / I.D. 35.6 mm
    • DSD1109: O.D. 38.1 mm / I.D. 25.4 mm
    • DSD1110: O.D. 25.4 mm / I.D. 14.5 mm
  • Product weight:
    • DSD1108: 0.64 kg/ft
    • DSD1109: 0.41 kg/ft
    • DSD1110: 0.23 kg/ft
  • Maximum load: contact FULLSHARP for detailed figures by configuration.

Benefits

  • Rail lengths up to 3.65 m [12 ft] in a single unspliced section.
  • Pre-assembled accessories, ready to install.
  • Fast, straightforward installation – saves site time.
  • No welding – no heat, safer in the working area.
  • Modular design – easy to dismantle, extend or relocate when the line changes.
  • Light weight reduces the load on overhead structure.
  • Fully compatible with the Knight Global DSA Quick Connect accessory range.
  • Suits workstations, fixtures and jigs throughout the production line.

Technical Specifications

Model Comparison

Part Number Outside Diameter (O.D.) Inside Diameter (I.D.) Weight Material
in mm in mm
DSD1108 2.00 50.8 1.40 35.6 0.64 kg/ft
(1.4 lbs/ft)
Aluminium alloy
ASTM B221
6005-T5
DSD1109 1.50 38.1 1.00 25.4 0.41 kg/ft
(0.9 lbs/ft)
DSD1110 1.00 25.4 0.57 14.5 0.23 kg/ft
(0.5 lbs/ft)
*Note: Standard rail lengths up to 3.65 m [12 ft]. Adjustment in 22.5° increments lets the star rail adapt to a wide range of installation configurations. Contact FULLSHARP for help specifying the right configuration for your project.

DSA Quick Connect Connectors

The DSA Quick Connect accessory range joins DSD rail sections quickly and without welding. Available in steel or aluminium in several inside diameters, covering a wide range of installation configurations.

Straight connector
Straight Connector
DSA1136 / DSA1146
DSAAL1136 / DSAAL1146
Horizontal and vertical joints
T-connector
T-Connector
DSA1137 / DSA1147
DSAAL1137 / DSAAL1147
90° perpendicular joints
L-connector
L-Connector
DSAAL1138 / DSAAL1168
Available in aluminium only
90° corner joints

Typical Applications

Workstations & Fixtures

  • Building modular workstations along an assembly line.
  • Custom jigs and fixtures for individual operations.
  • Component clamping frames for machining work.
  • Assembly stations for electronics, automotive and precision engineering.

Production Support

  • Suspension frames for balancers, air hoists and nutrunners.
  • Routing compressed air lines and electrical cable around the shop.
  • Support frames for measuring and QC inspection equipment.
  • Overhead frames carrying operator hand tools.

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