Description

Enclosed Track Aluminum Rail Series

Knight Global Enclosed Track Aluminum Rail

Series: TR2000 / RAD4110 / RAD6110 / RAD7510 / RAD8110

The Knight Global RAD4110, RAD6110 and RAD7510 rail systems use an enclosed track design, extruded from lightweight high-strength aluminium alloy. The low rail weight shortens installation time and reduces the load imposed on the overhead structure.

The enclosed track series suits both loads hung directly beneath the rail and cantilevered loads. Combined with nylon trolley wheels, Knight Global rail delivers the lowest rolling resistance in the industry.

For loads above 1,360 kg [3,000 lbs], the RAD7510 rail can take an added 6″ (RAA4438) or 8″ (RAA4439) backer to raise its capacity substantially.

The RAD8110 range was developed to compete with European-style track but with a stronger profile, and shares most of its accessories with the RAD4110 range.

The TR2000 range, with its compact design, is the ideal choice for applications under 250 kg [550 lbs]. The system allows festoon trolleys and plant services to be mounted on the main rail, extending the range of travel. It suits light welding guns, work benches, work stations, FRL units (filter – regulator – lubricator), festooning, lighting and welding curtains.

*Note: Aluminium alloy to ASTM B221 6005-T5. TR2000/RAD4110/RAD6110 rail is available in lengths up to 7.6 m with no splice; RAD7510 up to 9.1 m with no splice.

Features & Benefits

Features

ASTM B221 6005-T5 aluminium alloy – high strength, low weight.
Multiple mounting configurations: overhead and floor supported.
Fully compatible with trolleys, end trucks and hangers.
TR2000/RAD4110/RAD6110 rail length: up to 7.6 m [25 ft] unspliced.
RAD7510 rail length: up to 9.1 m [30 ft] unspliced.
6″ / 8″ backer for RAD7510 – raises capacity beyond 7,000 kg.
Deflection standards of 1:350 and 1:450.
Lowest rolling resistance in the industry thanks to nylon trolleys.

Benefits

Transfers load in both the X and Y directions.
A wide range of pre-assembled accessories, ready to install.
Accessories mount anywhere along the rail, no welding required.
Load trolleys and end trucks designed for both cantilever and direct loading.
Hangers and end trucks prevent binding of the bridge and runway.
Light weight reduces the load on the roof structure.
Smooth, light operation – less operator fatigue.
Flexible across everything from light duty to 1,814 kg heavy duty.

Rails in the Series

TR2000

Max capacity: 250 kg
Weight: 3.33 kg/m
Compact – integrated festoon

RAD4110

Max capacity: 499 kg
Weight: 6.23 kg/m
Versatile – the common workstation rail

RAD6110

Max capacity: 725 kg
Weight: 7.70 kg/m
Medium duty – longer spans

RAD7510

Max capacity: 1,360 kg
Weight: 12.02 kg/m
Heavy duty – backer compatible

RAD8110

Max capacity: 1,814 kg
Weight: 2.90 kg/m
Strong profile – European style

RAA4438 / RAA4439

6″ / 8″ Backer
Reinforcement for RAD7510
Capacity up to 7,418 kg

Aluminum Rail Series Summary

Series	Max Capacity	Product Weight
TR2000	250 kg [550 lbs]	3.33 kg/m [2.3 lbs/ft]
RAD4110	499 kg [1,100 lbs]	6.23 kg/m [4.3 lbs/ft]
RAD6110	725 kg [1,600 lbs]	7.70 kg/m [5.2 lbs/ft]
RAD7510	1,360 kg [3,000 lbs]	12.02 kg/m [8.3 lbs/ft]
RAD8110	1,814 kg [4,000 lbs]	2.90 kg/m [6.4 lbs/ft]

Capacity by Model

*Deflection criteria: Each hanger span is tested for the maximum single-point load that meets a deflection ratio of 1:350 (1″ of deflection over 350″ of length) and 1:450 (1″ over 450″). All figures are based on single point loading.

Max capacity 250 kg [550 lbs]Weight 3.33 kg/mUnspliced up to 7.6 m

TR2000 Capacity – by Hanger Span

Hanger Span ft / m	1:350 Ratio		1:450 Ratio
Hanger Span ft / m	lbs	kg	lbs	kg
5 / 1.52	550	250	470	213
6 / 1.83	400	181	340	154
7 / 2.13	350	159	295	134
8 / 2.45	250	113	210	95
9 / 2.74	200	90	170	77
10 / 3.05	175	80	150	68
11 / 3.35	160	72	135	61
12 / 3.66	135	61	115	52
13 / 3.96	125	57	105	47
14 / 4.27	115	52	95	43
15 / 4.57	90	40	75	34
16 / 4.88	75	34	65	30
17 / 5.18	65	30	55	25

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

Cantilever	1:350 Ratio		1:450 Ratio
Cantilever	lbs	kg	lbs	kg
1 ft / 0.30 m	100	45	75	34
2 ft / 0.61 m	50	23	35	16

Max capacity 499 kg [1,100 lbs]Weight 6.23 kg/mUnspliced up to 7.6 m

RAD4110 Capacity – by Hanger Span

Hanger Span ft / m	1:350 Ratio		1:450 Ratio
Hanger Span ft / m	lbs	kg	lbs	kg
5 / 1.52	1,100	499	950	431
6 / 1.83	1,100	499	950	431
7 / 2.13	1,050	476	875	397
8 / 2.45	1,050	476	775	351
9 / 2.74	950	431	675	306
10 / 3.05	850	385	650	295
11 / 3.35	700	317	550	250
12 / 3.66	550	250	450	204
13 / 3.96	500	226	385	175
14 / 4.27	435	197	300	136
15 / 4.57	350	159	250	113
16 / 4.88	335	152	250	113
17 / 5.18	280	127	175	79
18 / 5.49	265	120	175	79
19 / 5.79	230	104	150	68
20 / 6.10	210	95	150	68
21 / 6.40	195	88	125	57
22 / 6.71	175	79	125	57
23 / 7.01	160	73	125	57
24 / 7.32	145	66	100	45

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

Cantilever	1:350 Ratio		1:450 Ratio
Cantilever	lbs	kg	lbs	kg
1 ft / 0.30 m	900	408	750	340
2 ft / 0.61 m	325	147	300	136
3 ft / 0.91 m	125	57	100	45
4 ft / 1.20 m	35	16	30	14

Max capacity 725 kg [1,600 lbs]Weight 7.70 kg/mUnspliced up to 7.6 m

RAD6110 Capacity – by Hanger Span

Hanger Span ft / m	1:350 Ratio		1:450 Ratio
Hanger Span ft / m	lbs	kg	lbs	kg
5 / 1.52	1,600	725	1,300	590
6 / 1.83	1,600	725	1,300	590
7 / 2.13	1,500	680	1,175	533
8 / 2.45	1,475	669	1,075	488
9 / 2.74	1,400	635	1,025	465
10 / 3.05	1,325	601	925	420
11 / 3.35	1,100	499	875	397
12 / 3.66	950	431	750	340
13 / 3.96	825	374	650	295
14 / 4.27	750	340	575	261
15 / 4.57	675	306	515	233
16 / 4.88	600	272	470	213
17 / 5.18	525	238	405	184
18 / 5.49	450	204	350	159
19 / 5.79	425	193	325	147
20 / 6.10	400	181	300	136
21 / 6.40	360	163	275	125
22 / 6.71	320	145	250	113
23 / 7.01	285	129	210	95
24 / 7.32	245	111	185	84

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

Cantilever	1:350 Ratio		1:450 Ratio
Cantilever	lbs	kg	lbs	kg
1 ft / 0.30 m	2,200	998	1,700	771
2 ft / 0.61 m	1,000	454	775	351
3 ft / 0.91 m	600	272	475	215
4 ft / 1.20 m	250	113	125	57

Max capacity 1,360 kg [3,000 lbs]Weight 12.02 kg/mUnspliced up to 9.1 m6″ / 8″ backer compatible

RAD7510 Capacity – by Hanger Span

Hanger Span ft / m	RAD7510		+ 6″ Backer		+ 8″ Backer
Hanger Span ft / m	lbs	kg	lbs	kg	lbs	kg
5 / 1.52	3,000	1,360	12,170	5,520	16,355	7,418
6 / 1.83	3,000	1,360	10,130	4,595	13,620	6,178
7 / 2.13	3,000	1,360	8,670	3,933	11,660	5,289
8 / 2.45	3,000	1,360	7,575	3,436	10,190	4,622
9 / 2.74	2,700	1,225	6,720	3,048	9,045	4,103
10 / 3.05	2,500	1,134	6,035	2,737	8,130	3,688
11 / 3.35	2,500	1,134	5,475	2,483	7,375	3,345
12 / 3.66	2,500	1,134	5,010	2,272	6,750	3,062
13 / 3.96	2,000	907	4,610	2,091	6,215	2,819
14 / 4.27	2,000	907	4,270	1,937	5,760	2,613
15 / 4.57	1,900	861	3,975	1,803	5,365	2,434
16 / 4.88	1,800	816	3,710	1,683	5,015	2,275
17 / 5.18	1,700	771	3,480	1,578	4,750	2,134
18 / 5.49	1,600	726	3,275	1,486	4,430	2,009
19 / 5.79	1,450	658	3,090	1,402	4,185	1,898
20 / 6.10	1,300	590	2,925	1,327	3,965	1,798
21 / 6.40	1,100	499	2,775	1,259	3,760	1,705
22 / 6.71	900	408	2,635	1,195	3,575	1,622
23 / 7.01	900	408	2,510	1,139	3,410	1,547
24 / 7.32	885	402	2,390	1,084	3,255	1,476
25 / 7.62	850	386	2,250	1,021	3,110	1,411
26 / 7.92	725	329	2,060	934	2,980	1,352
27 / 8.23	725	329	1,890	857	2,855	1,295
28 / 8.53	600	272	1,735	787	2,735	1,241
29 / 8.83	600	272	1,595	723	2,525	1,145

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

Cantilever	1:350 Ratio		1:450 Ratio
Cantilever	lbs	kg	lbs	kg
1 ft / 0.30 m	3,000	1,361	2,700	1,225
2 ft / 0.61 m	2,200	998	2,000	907
3 ft / 0.91 m	900	408	775	352
4 ft / 1.20 m	375	170	325	147

*Note: The RAD7510 hanger span table compares the plain rail, the rail with a 6″ backer (RAA4438) and the rail with an 8″ backer (RAA4439), all at the 1:350 deflection standard.

Max capacity 1,814 kg [4,000 lbs]European-style profileShares RAD4110 accessories

RAD8110 Capacity – by Hanger Span

Hanger Span ft / m	1:350 Ratio		1:450 Ratio
Hanger Span ft / m	lbs	kg	lbs	kg
5 / 1.52	4,000	1,814	4,000	1,814
6 / 1.83	3,575	1,622	3,575	1,622
7 / 2.13	3,060	1,388	3,060	1,388
8 / 2.45	2,670	1,211	2,670	1,211
9 / 2.74	2,370	1,075	2,370	1,075
10 / 3.05	2,130	966	2,130	966
11 / 3.35	1,925	873	1,925	873
12 / 3.66	1,760	798	1,760	798
13 / 3.96	1,620	735	1,400	635
14 / 4.27	1,500	680	1,200	544
15 / 4.57	1,340	608	1,030	467
16 / 4.88	1,165	528	895	406
17 / 5.18	1,020	463	780	354
18 / 5.49	900	408	685	311
19 / 5.79	800	363	605	274
20 / 6.10	710	322	535	243
21 / 6.40	630	286	470	213
22 / 6.71	560	254	420	191
23 / 7.01	500	227	370	168
24 / 7.32	450	204	330	150

No standard cantilever table has been published for the RAD8110 range – contact FULLSHARP for a calculation based on your project configuration.

Deflection Standards & Ergonomic Force Explained

*What 1:350 and 1:450 mean: Because of ergonomic requirements, each rail span is tested to determine the maximum single-point load allowed to reach a given deflection:

1:350 = 1 inch of deflection per 350 inches of rail length (more flexible, heavier loads).
1:450 = 1 inch of deflection per 450 inches of rail length (stiffer, better ergonomics).

Operating Force Estimation Formula

For a quick estimate of the ergonomic operating force required, use the formula:

Fs = 0.009 × Total Mass = Maximum Force (lbf) to Overcome Inertia

The force needed to keep the load moving (Fk, kinetic friction) is 0.35 × the breakaway force (Fs).

Example: A mass of 250 lbs (113.4 kg)
→ Fs = 0.009 × 250 = 2.25 lbf (1.02 kg) to overcome inertia
→ Fk = 2.25 × 0.35 = 0.79 lbf (0.36 kg) to keep it moving

Elastic Deformation

Recoverable deformation. When the load is removed, the material returns to its original shape. The elastic range ends when the material reaches its yield strength.

Plastic Deformation

Non-recoverable deformation. Beyond this limit the material will not return to its original shape. It ends in fracture of the material.

Knight Global follows material handling industry standards when rating workstation crane rail systems. Each component (rail, hanger, trolley and so on) is tested individually to establish its ultimate failure point, from which a safe working load is assigned. The recommended capacity tables are based on single point loading.

Typical Applications

Manufacturing Industry

Enclosed track workstation cranes.
Light and medium duty welding guns on the line.
Work benches and component assembly stations.
Automotive and motorcycle assembly lines.
EV plants and battery production.
Cleanrooms and semiconductor manufacturing.

Plant Services

Pneumatic FRL units (filter – regulator – lubricator).
Cable and hose management.
Festooning – suspended cable systems.
Movable lighting and welding curtains.
Integration with Knight Global servo hoists.
Integration with pneumatic balancers and lift assists.

Videos

Air Glide Hose Management System

Knight Global application overview

End trucks – single / dual / rigid

Medium duty aluminum rail

Rail inspection / access gate

For more Knight Global aluminium rail videos, visit the Knight Global video library or contact FULLSHARP for detailed material.

System Accessories

Knight Global aluminium rail is supported by a full range of accessory groups compatible with the main rail types: TR2000 / RAD4110 / RAD6110 / RAD7510 / RAD8110. Every accessory is pre-assembled and mounts anywhere along the rail with no welding required. Contact FULLSHARP for help configuring the right set-up for your project.

General

Rail sections

Enclosed Track Aluminium Rail

ASTM B221 6005-T5 aluminium alloy.
TR2000 / RAD4110 / RAD6110: up to 7.6 m unspliced.
RAD7510: up to 9.1 m unspliced.
Cut to length to suit the layout.

RAA4438 / RAA4439

6″ / 8″ Backer for RAD7510

Bolts to the top of the RAD7510 profile.
Raises capacity well beyond 1,360 kg.
Up to 7,418 kg at short hanger spans.
RAA4438 = 6″ | RAA4439 = 8″.

Fixings

Bolts, Lock Nuts & Spring Clips

Supplied pre-assembled with each accessory.
No welding or drilling of the rail.
Accessories reposition anywhere along the run.

Hangers

Overhead suspension for RAD4110 / RAD6110 / RAD7510 rail. Ball-and-rod types allow the rail to self-align; short stack types fix the rail tight to the structure. All are supplied pre-assembled.

MRHS40471

Extended Ball-and-Rod I-Beam Hanger (2″–7″)

Height adjustable, direct loading.
Flange 51–178 mm.
Max flange thickness 7/16″.
Includes 1 ft rod, 2 lock nuts, 2 clips.

4.63 kg [10.2 lbs]

MRHS40511

Extended Ball-and-Rod I-Beam Hanger (7″–11″)

Height adjustable, direct loading.
Flange 178–279 mm.
Autophoretic ACC 900® coating.

5.13 kg [11.3 lbs]

MRHS40361

Ball-and-Rod I-Beam Hanger (2″–7″)

Height adjustable, direct loading.
Flange 51–178 mm.
Optional RWA4133 safety cable.

4.17 kg [9.2 lbs]

MRHS40431

Ball-and-Rod I-Beam Hanger (7″–11″)

Height adjustable, direct loading.
Flange 178–279 mm.
Includes 1 lock nut and 1 spring clip.

4.54 kg [10.0 lbs]

MRHS40384

I-Beam Hanger (2″–7″)

Direct or eccentric loading.
Vertical adjustment to 50.8 mm.
Max flange thickness 5/8″.
Steel perpendicular or parallel to rail.

6.33 kg [13.9 lbs]

MRHS40385

Extended I-Beam Hanger (2″–7″)

Direct or eccentric loading.
Vertical adjustment to 50.8 mm.
Autophoretic ACC 900® coating.

7.75 kg [17.1 lbs]

MRHS42182

Extended I-Beam Hanger (7″–11″)

Direct or eccentric loading.
Vertical adjustment to 38 mm.
Max flange thickness 5/8″.

6.61 kg [14.6 lbs]

MRHS42184

I-Beam Hanger (7″–11″)

Direct or eccentric loading.
Vertical adjustment to 50.8 mm.
Steel perpendicular or parallel to rail.

7.07 kg [15.6 lbs]

MRHS42185

Extended I-Beam Hanger (7″–11″)

Direct or eccentric loading.
Vertical adjustment to 50.8 mm.
Flange 178–279 mm.

9.10 kg [20.1 lbs]

MRHS40771

Short Stack Hanger – Perpendicular (2″–7″)

Fixed height, low headroom.
Direct or eccentric loading.
Steel must run perpendicular to the rail.

7.14 kg [15.7 lbs]

MRHS40781

Short Stack Hanger – Perpendicular (7″–11″)

Fixed height, low headroom.
Flange 178–279 mm.

8.29 kg [18.3 lbs]

MRHS40821

Short Stack Hanger – Parallel (2″–7″)

Fixed height, lightest of the range.
Steel runs parallel to the rail.

3.63 kg [8.0 lbs]

MRWS40161

V-Sway Brace (2″–7″)

Stabilises the rail against swing.
Use where the hanger rod is 0.6 m or longer.
Includes 6 lock nuts.

3.95 kg [8.7 lbs]

MRWS41431

V-Sway Brace (7″–11″)

Stabilises the rail against swing.
Flange 178–279 mm.
Includes 6 lock nuts.

4.45 kg [9.8 lbs]

Load Trolleys

Load trolleys transfer the load along the horizontal axis and suspend fixtures, balancers and hoists from the rail. Manufactured from pickled and oiled hot rolled steel (tensile ± 49 ksi, yield ± 30 ksi) with fibreglass-filled high-impact nylon wheels and double-shielded bearings that need no lubrication. Continuous service range −29°C to +120°C.

MRTA4001

Load Trolley

Suspends fixtures from RAD4110 rail.
Fibreglass-filled nylon wheels.
Side guide rollers with integrated bearings.
Max capacity 1,100 lbs [499 kg].

3.0 lbs [1.36 kg]

MRTA4229

Load Trolley with Eye Hook

For air balancers, hoists and fixtures.
Eye hook ID 25.4 mm, OD 54.1 mm.
Max capacity 1,100 lbs [499 kg].

4.8 lbs [2.18 kg]

MRTA4293

Low Profile Trolley with Eye Hook

Minimises lost headroom under the rail.
Eye hook ID 25.4 mm, OD 54.1 mm.
Max capacity 1,100 lbs [499 kg].

5.3 lbs [2.40 kg]

End Trucks

End trucks carry the bridge along the runway. Knight end trucks are designed to prevent binding of bridge and runway – the most common cause of heavy operating effort on workstation cranes.

MRES42261

Rigid End Truck

Suspends RAD4110 single or dual bridges.
Dual trolley design improves bridge travel.
Keeps the bridge perpendicular to the runway.
Includes 2 × RWA4133 safety cables.
Max capacity 1,100 lbs [499 kg].

32.7 lbs [14.82 kg]

MRES4472

Same Plane End Truck

Elevates the bridge to runway height.
For RAD4110 / 6110 / 7510 single or dual bridges.
Bridge length up to 10 ft [3 m].
Requires an MRAA7560 access gate.
Max capacity 1,100 lbs [499 kg].

51 lbs [23.13 kg]

MRAA42051

Bridge Brace

Secures parallel rails at a fixed spacing.
For 24″, 30″ or 36″ centre-to-centre bridges.
Fits RAD4110 / 6110 / 7510 rail.
Bridges 15 ft or longer need two braces.

End Caps / Stops

MRAS7533

Redundant End Cap

Attaches to the end of RAD7510 rail.
Stops an end truck or trolley exiting the rail.
Includes an inner MRAA7511 mid-rail stop.

5.1 lbs [2.31 kg]

MRAA4455

Mid-Rail Stop

Mounts inside RAD4110 rail.
Separates working zones, prevents over-travel.
With MRAA4011 end cap forms the MRAS4454 redundant end cap stop.

2.1 lbs [0.95 kg]

MRAA4498

Heavy Duty Mid-Rail Stop with Shock

Absorbs up to 212 ft-lbs [288 Nm] of impact.
Shock ø35 mm × 222 mm long.
Required for telescoping bridges and servo hoists.

4.1 lbs [1.86 kg]

Safety Cables

Secondary restraint kits prevent a balancer or fixture separating from an overhead trolley, end truck or hanger in the event of a failure. All kits use 7 × 19 galvanised carbon steel wire rope and suit RAD4110 / RAD6110 / RAD7510 / TR2000 rail.

FDA4133

Eye Bolt Safety Cable Kit

4 Crosby® saddle clamps.
2 cable thimbles, 2 eye bolts.
7 × 19 galvanised wire rope.
Fits RAD4110 / 6110 / 7510 / TR2000.

ø6 mm [0.25 in] × 3.05 m [10 ft]

NICORWA4133

Safety Cable Kit with Oval Sleeves

2 copper oval sleeves, 2 cable thimbles.
7 × 19 galvanised wire rope.
Replaces the CAMIRWA4133 kit.
Fits RAD4110 / 6110 / 7510 / TR2000.

2 lbs [0.91 kg] | ø6 mm × 3 m [10 ft]

RWA4133

Safety Cable Kit

Knight’s standard kit.
4 Crosby® saddle clamps, 2 cable thimbles.
7 × 19 galvanised wire rope.
Fits RAD4110 / 6110 / 7510 / TR2000.

ø6 mm [0.25 in] × 1.8 m [6 ft]

Access Gates

Access gates let a load trolley be inspected, removed or replaced without dismantling the rail. Integrated gates are built into the rail at a specified location and need no additional hangers; add-on gates are bolt-on kits for existing installations and may require cutting the rail on site (new rail is supplied pre-cut).

MRAA7560

Integrated Access Gate

Integrated into RAD7510 series rail.
Maintenance or inspection of a load trolley in the rail.
Does not require additional hangers.
Mandatory with MRES4472 same plane end trucks.

Rail type: RAD7510

MRAA6160

Integrated Access Gate

Integrated into RAD6110 series rail.
Fitted at the customer’s specified location.
Easy inspection of system trolleys.
Does not require additional hangers.

Rail type: RAD6110

MRAA4965

Integrated Access Gate

Integrated into RAD4110 series rail.
Fitted at the customer’s specified location.
Does not require additional hangers.
Mandatory with MRES4476 same plane low profile end trucks.

Weight varies with length | Rail type: RAD4110

TRA2060

Integrated Access Gate

Integrated into TR2000 series rail.
Fitted at the customer’s specified location.
Easy inspection of system trolleys.
Does not require additional hangers.

Rail type: TR2000

MRAA4975

Add-On Access Gate

Attaches to RAD4110 series rail.
Bolt-on kit for existing installations.
May require cutting the rail on site.
New rail is supplied pre-cut for the gate.

Rail type: RAD4110

TRA2449

Add-On Access Gate

Attaches to TR2000 series rail.
Bolt-on kit for existing installations.
Will require cutting the rail on site.
MRAA7570 is the equivalent for RAD7510 rail.

Rail type: TR2000

Splice Kits

Bolt-on splice kits join two rail sections without welding bosses and give easier access to the head bolts. Hanger placement directly over the splice is preferred; if not possible, a hanger must sit within 0.3 m [1 ft] of the splice, or hangers within 1 ft on both sides of the joint. Cross bolts are supplied – Knight requires them where local safety rules dictate, and whenever a splice kit is used or a hanger acts as a splice cap.

MRHA4445

Splice Kit – RAD4110 / RAD6110

Splices two sections of RAD4110 or RAD6110 rail.
Bolt-on kit – no welded bosses.
Easier access to the bolt heads.

3.6 lbs [1.63 kg]

MRHA7503

Splice Kit – RAD7510

Splices two sections of RAD7510 rail.
Bolt-on kit – no welded bosses.
Easier access to the bolt heads.

4.4 lbs [2.0 kg]

TRS2067

Splice Kit – TR2000

Splices two sections of TR2000 rail.
Bolt-on kit – no welded bosses.
Hangers within 0.6 m [2 ft] both sides of the splice.

1.6 lbs [0.73 kg]

MRHA4485

Splice Kit – Curved to Straight (4000 series)

Splices RAD4100 curved rail to RAD4110 rail.
Bolt-on kit – no welded bosses.
Hangers within 0.3 m [1 ft] both sides of the splice.

3.8 lbs [1.72 kg]

MRHA7585

Splice Kit – Curved to Straight (7500 series)

Splices RAD7500 curved rail to RAD7510 rail.
Bolt-on kit – no welded bosses.
Easier access to the bolt heads.

Hose Management

Hose management kits supply air to pneumatic balancers, tractors, tooling and end effectors along the rail. Each kit includes brackets, fittings and messenger cable for one runway or one bridge; hose and regulator are ordered separately. Hose fittings 1/2 in [12.7 mm]. One hose trolley is used for every 5 ft [1.5 m] of rail (straight hose only).

MRMSSC / MRMSLC / MRMSSE / MRMSLE

Air Glide Hose Management System

Removes hanging festoon, air lines and hoses.
Fits RAD4110 / 6110 / 7510, bridge or runway.
Minimises pullback force versus coiled hose.
Max travel 100 ft [30.5 m]. Rail not included.
Works with zone limits, travel switches, rail brakes.

Patent pending

MRMS4310

Straight Hose Management – Runway

Straight hose on RAD4110 / 6110 / 7510 rail.
Brackets, fittings and messenger cable for one runway.
Supplies air to balancers, tractors and tooling.
Hose fittings 1/2 in [12.7 mm].
Hose and regulator sold separately.

MRMS4311

Straight Hose Management – Bridge

Straight hose on RAD4110 / 6110 / 7510 rail.
Brackets, fittings and messenger cable for one bridge.
Supplies air to balancers, tractors and tooling.
Hose fittings 1/2 in [12.7 mm].
Hose and regulator sold separately.

MRMS4308

Coiled Hose Management – Runway

Coiled hose on RAD4110 / 6110 / 7510 rail.
Brackets, fittings and messenger cable for one runway.
Hose fittings 1/2 in [12.7 mm].
Coiled hose and regulator sold separately.

MRMS4309

Coiled Hose Management – Bridge

Coiled hose on RAD4110 / 6110 / 7510 rail.
Brackets, fittings and messenger cable for one bridge.
Hose fittings 1/2 in [12.7 mm].
Coiled hose and regulator sold separately.

RMD4113

1/2 in Diameter Straight Hose

Used with the rail hose management kits.
Hose diameter 1/2 in I.D. [12.7 mm].
Capacity 400 psi [27.5 bar].
2.4 m [8 ft] of hose per 1.5 m [5 ft] of travel.

Length to suit the application

RMD4115

1/2 in Diameter Coiled Hose

Used with the rail hose management kits.
Nylon coiled hose.
Hose diameter 1/2 in I.D. [12.7 mm].
Capacity 400 psi [27.5 bar].

Length to suit the application

MRMA4488

Filter / Regulator Bracket Assembly

Attaches to RAD4110 / 6110 / 7510 rail.
NPT filter and regulator 1/2 in [12.7 mm].
Pressure gauge, hose and fittings included.
Controls air flow to the workstation crane.

3.2 lbs [1.45 kg]

TRM2088

Filter / Regulator Bracket Assembly – TR2000

Attaches to TR2000 rail.
NPT filter and regulator 1/2 in [12.7 mm].
Controls air flow to the workstation crane.
Used with Knight hose management kits.

Rail type: TR2000

MRMA4301

Cable Saddle with Velcro Straps

Supports electric or pneumatic festooning.
Steel construction, pivoting joint.
Takes cable or hose up to 51 mm [2 in].
Pivoting design gives minimal stack-up.

1.04 lbs [0.47 kg]

MRMA4304

Fixed End Cable Saddle

For RAD4110 / 6110 / 7510 rail.
Steel construction, fixed – no pivoting.
Takes cable or hose up to 51 mm [2 in].
Velcro straps for fast installation.

1.5 lbs [0.70 kg]

Hose Trolleys

Hose trolleys carry festooned hose or cable along the rail. Plain versions use U-bolts – alternate them inside to outside when installing festoon hose for minimum stack-up. Cable saddle versions add velcro straps and take cable or hose up to 2 in [51 mm]. All use fibreglass-filled nylon wheels with sealed bearings.

MRMA4019

Hose Trolley – RAD4110

Carries festooning on RAD4110 rail.
U-bolt fixing, side guide rollers.
Max capacity 50 lbs [22 kg].

2.8 lbs [1.27 kg]

MRMA4215

Hose Trolley with Cable Saddle – RAD4110

Supports electrical festooning on RAD4110 rail.
Velcro straps, cable or hose up to 51 mm.
Max capacity 50 lbs [22 kg].

4.2 lbs [1.91 kg]

MRMA4494

Messenger Cable Hose Trolley

Runs on a tag line at the side of the rail.
Zero stack-up length – uses the full rail run.
Fits RAD4110 / 6110 / 7510 (and RAD4100 / 7500).

2.3 lbs [1.04 kg]

MRMA6114

Hose Trolley – RAD6110

Carries festooning on RAD6110 rail.
U-bolt fixing for minimum stack-up.
Nylon wheels, sealed bearings.

3.1 lbs [1.41 kg]

MRMA6115

Hose Trolley with Cable Saddle – RAD6110

Travels inside RAD6110 rail.
Velcro straps, cable or hose up to 51 mm.
Max capacity 50 lbs [22 kg].

4.6 lbs [2.09 kg]

MRMA4814

Hose Trolley – RAD7510

Carries festooning on RAD7510 rail.
U-bolt fixing for minimum stack-up.
Max capacity 50 lbs [22 kg].

3.2 lbs [1.45 kg]

MRMA4815

Hose Trolley with Cable Saddle – RAD7510

Supports electrical festooning on RAD7510 rail.
Velcro straps, cable or hose up to 51 mm.
Max capacity 50 lbs [22 kg].

4.6 lbs [2.09 kg]

TRM2019

Hose Trolley – TR2000

Carries festooning hose on TR2000 rail.
Transfers along the horizontal axis.
Max capacity 550 lbs [250 kg].

1.2 lbs [0.54 kg]

TRM2021

Hose Trolley with Cable Saddle – TR2000

Supports electrical festooning on TR2000 rail.
Velcro straps, cable or hose up to 51 mm.
Max capacity 50 lbs [22 kg].

3.0 lbs [1.36 kg]

*Note: Part numbers, capacities and weights above are Knight Global catalogue data for RAD4110 / RAD6110 / RAD7510 rail; equivalents exist for TR2000 and RAD8110. Some accessories are supplied to match the specific rail profile – contact FULLSHARP to confirm the exact part numbers for your configuration.

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Description

Enclosed Track Aluminum Rail Series

Knight Global Enclosed Track Aluminum Rail

Features

Benefits

TR2000 Capacity – by Hanger Span

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

RAD4110 Capacity – by Hanger Span

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

RAD6110 Capacity – by Hanger Span

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

RAD7510 Capacity – by Hanger Span

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

RAD8110 Capacity – by Hanger Span

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ENCLOSED TRACK ALUMINIUM RAIL

next day delivery

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Description

Enclosed Track Aluminum Rail Series

Knight Global Enclosed Track Aluminum Rail

Features

Benefits

TR2000 Capacity – by Hanger Span

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

RAD4110 Capacity – by Hanger Span

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

RAD6110 Capacity – by Hanger Span

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

RAD7510 Capacity – by Hanger Span

Cantilever Capacity – 8 ft / 2.45 m Hanger Span

RAD8110 Capacity – by Hanger Span

Operating Force Estimation Formula

Elastic Deformation

Plastic Deformation

Manufacturing Industry

Plant Services

Catalog & Brochure

Spec Sheets

CAD Drawings

Technical Manual

Installation Guides

Reviews

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