Description
BAE1-GEN3 SERIES VACUUM STATIONS
Self-contained battery powered vacuum stations with ANVER Vacuum Control Module & safety lock-out
Product Overview
Generator shown with radio controls
ANVER’s BAE1-GEN3 Series Vac-Pack Vacuum Generator contains many of the same features as the standard VPE1-GEN3 Series. Designed for use with a wide assortment of vacuum pad attachments and lifter assemblies, the BAE1-GEN3 Series includes a rechargeable, heavy duty 12 volt DC 79 amp hour battery, making it suitable for handling non-porous loads. It is commonly used for special applications where AC power is not readily available.
Safety features
Load sensing lifting bail with safety lock-out
Pendant controls are only active when the lifter is lowered completely and there is no load on the bail. This eliminates the risk of accidental release of a suspended load by the operator. (Feature not present on the BAE1-GEN3-RD Series, which is a standalone version, or the BAE1-GEN3-T, which is a tilter version.)
Vacuum control
A solid-state Vacuum Control combines all the required vacuum generator controls in one rugged unit. This controls all vacuum pump functions, safety lights and is fitted with a standard audible vacuum leakage warning system.
Energy saver technology
A vacuum-controlled valve shuts off the vacuum pump when the pre-set vacuum level is reached, reducing wear and tear on the pump.
Audible vacuum leakage warning system
Integrated electronically controlled vacuum leakage sensor monitors vacuum level and will sound an alarm if a slow vacuum leak is present when the vacuum level drops to a pre-determined set point.
Vacuum retention
The system includes an internal check valve to stop leakage of vacuum in the event of a power failure (non-porous loads). A 627 cu. in. vacuum reservoir assists in maintaining a safe vacuum level during a power failure (non-porous loads).
Additional features
Front control panel and gauges
All gauges, lights and power switches are mounted on the front of the control panel. The two vacuum gauges on the face of the panel display the level of vacuum in the manifold and in the reservoir.
Indicator lights
Green light indicates “safe” vacuum level. Red light indicates “unsafe” vacuum level. White light indicates “power on.”
Recommended battery charger (CHARGER-BAE)
Sold separately. The battery charger is designed specifically for today’s high performance, deep-cycle lead-acid batteries. The straight blade plug accommodates a standard extension cord using a 110V AC wall outlet.
Ergonomic control handlebar
Easy to grasp, large loop handlebar enables the operator to easily and safely maneuver the attached load without touching the load itself. Handlebar can be adjusted for smaller size loads.
Maintenance
Bottom hinged front & rear panel cover
The front and back covers fold open for easy access to all components.
Air filter
Over-sized air filter provided inside of front cover features a screw-on clear filter bowl for easy filter inspection and cleaning.
Removable battery case cover
Standard battery case with strap and cover provides easy access to the battery, which is mounted on a rugged mounting bracket(s) bolted directly to the Vac-Pack.
Battery cable plugs
Allows easy connection and disconnection to and from the Vac-Pack during battery maintenance or replacement.
Vacuum pump and battery
Vacuum pump
The dual 2.5 CFM diaphragm vacuum pumps are driven by a 1/16 hp 12 volt DC motor and generates 24″ Hg (at sea level) of vacuum. The ANVER Vacuum Control Module maintains a safe vacuum level by cycling the vacuum pump/motor on or off as required, which extends both the vacuum pump life and the battery charge.
Battery specification
79 amp hour, deep-cycle battery can provide up to 8 hours of continual operation in many applications.
Optional moisture traps (32000216): for damp applications, prevents saturation of filter and possible damage to pump. Not for handling wet loads. Mounts on vacuum manifold.
*Optional generator configurations available: in reference to our standard line of Vac-Packs noted above, other configurations and set-ups are available. Contact ANVER for further information and application requirements.
Your Choice of Four Control Styles
Standard controls
Electric self-cycling attach/release
Instant attach/release is provided via the hoist up and down movement. The attach and release alternate each lift cycle for fast, efficient handling. Similar to our line of mechanical generators.
- No pendant or radio controls required for attach/release
- Extremely safe – load cannot be released until it is set down on a surface
- Simple to operate
Radio controlled 3 button attach / release / interlock transmitter with plug-in receiver
Hand held device with attach, release and safety interlock push buttons with holster mounted on front handlebar. Plug-in receiver is mounted on side of vacuum generator. Contact factory for more information.
- Radio control transmitter and mounting holster
- Radio control receiver and mounting bracket
Optional controls
Plug-in attach / release / interlock control pendant
Attach/release momentary switch and safety interlock push-button located on control pendant with 10 ft long coiled cord.
- Pendant control and mounting holster
- Plug-in, replaceable coil cord, 10 ft long
Plug-in harness, customer radio receiver interface
Control harness allows you to wire your own radio receiver for integration of attach / release / interlock.
- Cord, 3 ft long
Specifications for Lifting Frames and Pad Attachments
| Generator series model no. | BAE1-GEN3-FD | BAE1-GEN3-HD | BAE1-GEN3-XD | BAE1-GEN3-XDH |
|---|---|---|---|---|
| Rated load capacity [lbs (kg)] | 2200 (998) | 4600 (2087) | 4600 (2087) | 4600 (2087) |
| Unit weight [lbs (kg)] | 260 (118) | 264 (120) | 270 (122) | 278 (126) |
| A max. headroom [in. (mm)] | 25.19 (640) | 27.19 (691) | 28.19 (716) | 28.19 (716) |
| B handlebar height [in. (mm)] | 12 (304) | 14 (356) | 15 (381) | 15 (381) |
| C handlebar width [in. (mm)] | 18.75 (476) | 18.75 (476) | 18.75 (476) | 18.75 (476) |
| D maximum handlebar length [in. (mm)] | 33.5 (851) | 33.5 (851) | 33.5 (851) | 33.5 (851) |
| E hardware centers [in. (mm)] | 9 (229) | 12 (305) | 12 (305) | 12 (305) |
| F fits tube size [in. (mm)] | 3 x 3 (76 x 76) | 3 x 6 (76 x 152) | 5 x 7 (127 x 178) | 5 x 7 (127 x 178) |
| G Vac-Pack depth [in. (mm)] | 17.88 (454) | 17.88 (454) | 17.88 (454) | 17.88 (454) |
| Vacuum pump [HP] | 1/16 | 1/16 | 1/16 | 1/16 |
| Pump capacity [SCFM] | 2x 2.5 | 2x 2.5 | 2x 2.5 | 2x 2.5 |
| Vacuum level at sea level [in. Hg] | 24 | 24 | 24 | 24 |
| Energy saver / quiet automatic shut-off | YES | YES | YES | YES |
| Battery part number | AGM-12V-75 | AGM-12V-75 | AGM-12V-75 | AGM-12V-75 |
A · B · C · D · E · F · G dimensions
Bail opening detail
Specifications for Remote Mounting
| Generator series model no. | BAE1-GEN3-RD (remote generator) [battery mounted on generator] |
BAE1-GEN3-TD (tilter / rotators only) [battery mounted on lifter] |
|---|---|---|
| Unit weight [lbs (kg)] | 256 (116) | 256 (116) |
| A max. headroom [in. (mm)] | 20.88 (530) | 19.94 (506) |
| B unit depth [in. (mm)] | 27.31 (694) | 27.31 (694) |
| C unit width [in. (mm)] | 14.63 (372) | 14.63 (372) |
| D x E x G hardware mounting pattern [in. (mm) thread size] | 12 x 12 (305 x 305) M20X2.5 | 12 x 12 (305 x 305) M20X2.5 |
| D x F x H hardware mounting pattern [in. (mm) thread size] | 12 x 6 (305 x 152) M8X1.25 | 12 x 6 (305 x 152) M8X1.25 |
| Vacuum pump [HP] | 1/16 | 1/16 |
| Pump capacity [SCFM] | 2x 2.5 | 2x 2.5 |
| Vacuum level at sea level [in. Hg] | 24 | 24 |
| Energy saver / quiet automatic shut-off | YES | YES |
| Battery part number | AGM-12V-75 | AGM-12V-75 |
| Operator control style options | Radio control or pendant control (Electric Self-Cycling not compatible with this model) |
Radio control or pendant control (Electric Self-Cycling not compatible with this model) |
Remote mounting dimensions
Optional Controls
| Part number | Description |
|---|---|
| RCPK-ARI |
Radio control kit for Vac-Packs, attach/release/interlock Kit includes: radio control transmitter and mounting holster, radio control receiver and mounting bracket |
| EPK-AC/DC-ARI |
Pendant control kit for Vac-Packs, attach/release/interlock Kit includes: pendant control and mounting holster, plug-in replaceable coil cord 10 ft long |
| 34000332 |
Plug-in harness, customer radio receiver interface Kit includes: cord, 3 ft long |
Battery Charger and Accessories
| Part number | Description |
|---|---|
 CHARGER-BAE |
Battery charger, smart charge (12 VDC) w/ adapter harness Includes: battery charger/maintainer, harness – battery charger, modified connector |
Recommended Spare Parts
| Part number | Description | Item weight [oz. (grams)] |
|---|---|---|
 RCT-PCLIP |
Plastic belt clip for RCT transmitter | 0.441 (12.5) |
 RCT-MCLIP |
Metal belt clip for RCT transmitter | 0.758 (21.5) |
 RCT-SCREW |
Belt clip screw for RCT transmitter | 0.0004 (0.01) |
 RCT-NYLONCOVER |
Protective nylon cover for RCT transmitter | 1.111 (31.5) |
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